Abstract: A rotary drum system and method for the formation of a gel infused pliant foam body including a rotary drum, a gel heating metal table, a gel heating metal table cover, a plurality of pliant foam core bodies, an overhead double-beam bridge crane, a rotary drum anchorage conveyor frame, a rack and pinion motor, a rotary drum, a rotary drum motor, a dual gripping effector, a gel position sensor, an exhaust hood, a heated gel infused pliant foam core body lift, a heated gel infused pliant foam core body resting and transport table.

Abstract: A gel-foam body amalgamation system including a vacuum lift-table; a gel heating metal lift-table; a gel foam fusion lift-table; an overhead double-beam bridge crane; a hood conveyor apparatus; a hood; a foam core body; an intermediary foam core body; a vacuum lift-table cover; a gel heating metal lift-table cover; and a gel foam fusion lift-table. A method of operating the gel-foam body amalgamation system for producing a dual-core foam body amalgamate including a foam core body and an intermediate foam core body. In another embodiment, a gel body amalgamation system including a vacuum table; a heating metal table, a fusion table; and overhead double-beam bridge crane; a hood conveyor apparatus; a hood; a core body; an intermediary core body. A method including a core body and an intermediate core body for producing a dual-core body amalgamate.

Abstract: The disclosure and claims herein are directed to a composite support pad comprising a foam base portion with a top surface, an opposing bottom surface substantially parallel to the top surface, and a plurality of receptacles in the foam base portion, and a top portion comprising a top layer on the top surface with a plurality of columns extending from the top layer into the receptacles. The disclosure and claims herein are also directed to a method for producing a composite support pad, the method comprising the steps of providing a foam base portion with a top surface, an opposing bottom surface substantially parallel to the top surface, and a plurality of receptacles in the foam base portion, applying a composition to the foam base portion, and curing the composition, wherein the curing adheres the top layer to the top surface and the columns to the receptacles.