Abstract: A Moineau style stator includes a helical reinforcement component that provides an internal helical cavity. A resilient liner is deployed on an inner surface of the helical reinforcement component. The helical reinforcement component includes a solder or braze material and is typically metallurgically bonded to an inner wall of a stator tube. In exemplary embodiments, the helical reinforcement component includes a composite mixture of solder and aggregate. Exemplary embodiments of this invention address the heat build up and subsequent elastomer breakdown in the lobes of prior arts stators by providing a helical reinforcement component. Solder reinforced stators tend to be less expensive to fabricate than reinforced stators of the prior art.

Abstract: A Moineau style stator includes a helical reinforcement component that provides an internal helical cavity. A resilient liner is deployed on an inner surface of the helical reinforcement component. The helical reinforcement component includes a solder or braze material and is typically metallurgically bonded to an inner wall of a stator tube. In exemplary embodiments, the helical reinforcement component includes a composite mixture of solder and aggregate. Exemplary embodiments of this invention address the heat build up and subsequent elastomer breakdown in the lobes of prior arts stators by providing a helical reinforcement component. Solder reinforced stators tend to be less expensive to fabricate than reinforced stators of the prior art.

Abstract: A Moineau style stator includes a helical reinforcement component that provides an internal helical cavity. A resilient liner is deployed on an inner surface of the helical reinforcement component. The helical reinforcement component includes a solder or braze material and is typically metallurgically bonded to an inner wall of a stator tube. In exemplary embodiments, the helical reinforcement component includes a composite mixture of solder and aggregate. Exemplary embodiments of this invention address the heat build up and subsequent elastomer breakdown in the lobes of prior arts stators by providing a helical reinforcement component. Solder reinforced stators tend to be less expensive to fabricate than reinforced stators of the prior art.

Abstract: A Moineau style stator includes a helical reinforcement component that provides an internal helical cavity. A resilient liner is deployed on an inner surface of the helical reinforcement component. The helical reinforcement component includes a solder or braze material and is typically metallurgically bonded to an inner wall of a stator tube. In exemplary embodiments, the helical reinforcement component includes a composite mixture of solder and aggregate. Exemplary embodiments of this invention address the heat build up and subsequent elastomer breakdown in the lobes of prior arts stators by providing a helical reinforcement component. Solder reinforced stators tend to be less expensive to fabricate than reinforced stators of the prior art.

Abstract: A flowbore fluid temperature control system comprising a valve mechanism that adjusts the flow of a fluid through a flowbore. The flowbore fluid temperature control system also comprises an actuator that adjusts the valve mechanism. The flowbore fluid temperature control system also comprises an operating system that operates the actuator and controls the flowbore fluid pressure. The flowbore fluid temperature control system selectively controls the temperature of the flowbore fluid by adjusting the flow of the fluid through the flowbore. The control system controls the actuator and also controls the flowbore fluid pressure to affect the temperature of the flowbore fluid.

Abstract: A steering assembly includes upper and lower tubular housings connected by a universal joint. An angle cam is disposed on the end of the lower housing and projects into the upper housing. A plurality of wedge members extend axially from the upper housing and into engagement with the angle cam. Drive trains are connected to the wedge members to move the wedge members toward and away from the angle cam so as to pivot the lower housing at the universal joint and change the angle and azimuth of the lower housing with respect to the upper housing. The lower housing is connected to a bearing pack supporting a drill bit such that upon changing the angle and azimuth of the lower housing, the direction of the drilling of the drill bit is also changed. The steering assembly being connected to composite tubing having conductors in the wall thereof for conducting data and commands between the steering assembly and a processor at the surface and for providing power to the steering assembly.

Abstract: The drilling system includes a work string supporting a bottom hole assembly. The work string including lengths of pipe having a non-metallic portion. The work string preferably includes a composite coiled tubing having a fluid impermeable liner, multiple load carrying layers, and a wear layer. Multiple electrical conductors and data transmission conductors may be embedded in the load carrying layers for carrying current or transmitting data between the bottom hole assembly and the surface. The bottom hole assembly includes a bit, a gamma ray and inclinometer instrument package, a steerable assembly, an electronics section, a transmission, and a power section for rotating the bit. It may or may not include a propulsion system. The drilling system may be a gravity based drilling system that does include a propulsion system. Various motive means may be provided, such as gravity, to apply weight on the bit.

Abstract: Apparatus and methods for diverting a portion of the drilling fluid that flows into a drilling assembly comprise diverting the drilling fluid into the annulus of a deviated wellbore at a flow rate corresponding to a velocity that is sufficient to transport cuttings to the surface while drilling progresses. The diverted drilling fluid is directed into the annulus at an angle to prevent erosion of the wellbore wall. The flow rate of the diverted drilling fluid is controlled to establish a fixed flow rate, or alternatively, a variable flow rate. Pressure is dissipated and fluid velocity is reduced as the diverted drilling fluid flows between a high fluid pressure within the drilling assembly to a lower pressure in the wellbore annulus.

Abstract: A connector providing methods and apparatus for connecting two lengths of composite coiled tubing whereby the connector can be spooled with the tubing onto a reel. Embodiments of the connector include female and male housings which join together to create the coiled tubing connection providing mechanical and electrical or fiber optic connectivity between the two lengths of tubing. A connecting member on the male housing connectably engages the female housing. Splines on the male housing also align with corresponding flutes on the female housing. The female and male housings each attach to end portions of coiled tubing through a clamped connection and with the housings and connecting member being substantially flush with the outside diameter of the coiled tubing.

Abstract: The drilling system includes a work string supporting a bottom hole assembly. The work string including lengths of pipe having a non-metallic portion. The work string preferably includes a composite coiled tubing having a fluid impermeable liner, multiple load carrying layers, and a wear layer. Multiple electrical conductors and data transmission conductors may be embedded in the load carrying layers for carrying current or transmitting data between the bottom hole assembly and the surface. The bottom hole assembly includes a bit, a gamma ray and inclinometer instrument package, a steerable assembly, an electronics section, a transmission, and a power section for rotating the bit. It may or may not include a propulsion system. The drilling system may be a gravity based drilling system that does include a propulsion system. Various motive means may be provided such as gravity, to apply weight on the bit.

Abstract: A steering assembly includes upper and lower tubular housings connected by a universal joint. An angle cam is disposed on the end of the lower housing and projects into the upper housing. A plurality of wedge members extend axially from the upper housing and into engagement with the angle cam. Drive trains are connected to the wedge members to move the wedge members toward and away from the angle cam so as to pivot the lower housing at the universal joint and change the angle and azimuth of the lower housing with respect to the upper housing. The lower housing is connected to a bearing pack supporting a drill bit such that upon changing the angle and azimuth of the lower housing, the direction of the drilling of the drill bit is also changed. The steering assembly being connected to composite tubing having conductors in the wall thereof for conducting data and commands between the steering assembly and a processor at the surface and for providing power to the steering assembly.

Abstract: A coiled tubing connector includes a male and female housing. A rotating ring having threads is disposed on the male housing. When the male housing is joined to the female housing, the threads of the rotating ring threadingly engage threads disposed on the internal circumference of the female housing. The male housing also includes splines which align with grooves on the female housing. Situated on both the male and female housing are electrical contacts which themselves engage when the housings are joined. The electrical contacts are connected to wires embedded in the composite tubing so that electrical power or data signals from one length of composite tubing can pass through the connector to another length of coiled tubing. The ends of the composite tubing are affixed to both the male and female housings through a compression fitting.

Abstract: Apparatus and methods for diverting a portion of the drilling fluid that flows into a drilling assembly comprise diverting the drilling fluid into the annulus of a deviated wellbore at a flow rate corresponding to a velocity that is sufficient to transport cuttings to the surface while drilling progresses. The diverted drilling fluid is directed into the annulus at an angle to prevent erosion of the wellbore wall. The flow rate of the diverted drilling fluid is controlled to establish a fixed flow rate, or alternatively, a variable flow rate. Pressure is dissipated and fluid velocity is reduced as the diverted drilling fluid flows between a high fluid pressure within the drilling assembly to a lower pressure in the wellbore annulus.

Abstract: A disconnect assembly connecting two portions of a downhole assembly having a downhole apparatus attached to a coiled tubing string. The disconnect assembly includes a first housing connected to one portion of the downhole assembly and a second housing connected to another portion of the downhole assembly. The housings are releasably connected by a release assembly. The release assembly is coupled to a drive train on a motor by a connection transferring rotational motion into translational motion. The release assembly includes locking members having a connected position engaging both housings and a released position wherein the housings can be separated. The motor is connected to the surface by conductors extending through the coiled tubing whereby the motor may be actuated from the surface to move the release assembly between the connected and disconnected positions.

Abstract: A connector providing methods and apparatus for connecting two lengths of composite coiled tubing whereby the connector can be spooled with the tubing onto a reel. Embodiments of the connector include female and male housings which join together to create the coiled tubing connection providing mechanical and electrical or fiber optic connectivity between the two lengths of tubing. A connecting member on the male housing connectably engages the female housing. Splines on the male housing also align with corresponding flutes on the female housing. The female and male housings each attach to end portions of coiled tubing through a clamped connection and with the housings and connecting member being substantially flush with the outside diameter of the coiled tubing.

Abstract: A steering assembly includes upper and lower tubular housings connected by a universal joint. An angle cam is disposed on the end of the lower housing and projects into the upper housing. A plurality of wedge members extend axially from the upper housing and into engagement with the angle cam. Drive trains are connected to the wedge members to move the wedge members toward and away from the angle cam so as to pivot the lower housing at the universal joint and change the angle and azimuth of the lower housing with respect to the upper housing. The lower housing is connected to a bearing pack supporting a drill bit such that upon changing the angle and azimuth of the lower housing, the direction of the drilling of the drill bit is also changed. The steering assembly being connected to composite tubing having conductors in the wall thereof for conducting data and commands between the steering assembly and a processor at the surface and for providing power to the steering assembly.

Abstract: A steering assembly includes upper and lower tubular housings connected by a universal joint. An angle cam is disposed on the end of the lower housing and projects into the upper housing. A plurality of wedge members extend axially from the upper housing and into engagement with the angle cam. Drive trains are connected to the wedge members to move the wedge members toward and away from the angle cam so as to pivot the lower housing at the universal joint and change the angle and azimuth of the lower housing with respect to the upper housing. The lower housing is connected to a bearing pack supporting a drill bit such that upon changing the angle and azimuth of the lower housing, the direction of the drilling of the drill bit is also changed. The steering assembly being connected to composite tubing having conductors in the wall thereof for conducting data and commands between the steering assembly and a processor at the surface and for providing power to the steering assembly.

Abstract: An inspection system for identifying predetermined features in coiled tubing, comprising a computer system configured to execute pattern recognition software and a plurality of imaging devices configured to capture video images of coiled tubing as the tubing passes by the imaging devices. Images captured by the inspection system are transmitted to the computer system and the pattern recognition software analyzes the image, extracts features from the image, and generates an indication if a defect is identified in the images. The computer system reads a counter signal to identify the longitudinal location along the coiled tubing at which the defect is located. The counter signal may also be used to enable or disable the inspection system. The system is capable of real-time processing or post processing by optionally storing the video images. The coiled tubing includes longitudinal striping as a reference to specify the annular position of a predetermined feature.

Abstract: A disconnect assembly connecting two portions of a downhole assembly having a downhole apparatus attached to a coiled tubing string. The disconnect assembly includes a first housing connected to one portion of the downhole assembly and a second housing connected to another portion of the downhole assembly. The housings are releasably connected by a release assembly. The release assembly is coupled to a drive train on a motor by a connection transferring rotational motion into translational motion. The release assembly includes locking members having a connected position engaging both housings and a released position wherein the housings can be separated. The motor is connected to the surface by conductors extending through the coiled tubing whereby the motor may be actuated from the surface to move the release assembly between the connected and disconnected positions.

Abstract: The steering assembly includes upper and lower tubular housings connected by a universal joint. An angle cam is disposed on the end of the lower housing and projects into the upper housing. A plurality of wedge members extend axially from the upper housing and into engagement with the angle cam. Drive trains are connected to the wedge members to move the wedge members toward and away from the angle cam so as to pivot the lower housing at the universal joint and change the angle and azimuth of the lower housing with respect to the upper housing. The lower housing is connected to a bearing pack supporting a drill bit such that upon changing the angle and azimuth of the lower housing, the direction of the drilling of the drill bit is also changed. The steering assembly being connected to composite tubing having conductors in the wall thereof for conducting data and commands between the steering assembly and a processor at the surface and for providing power to the steering assembly.