Abstract: A microwave excited ultraviolet lamp system having a single electrical cable that supplies operating voltages from a power supply to a lamp head. The single electrical cable may provide high voltage to a magnetron of the lamp head and a lesser voltage to an internal blower of the lamp head. The electrical cable may incorporate conductors for transferring communications signals between the power supply and sensors associated with the lamp head.

Abstract: A reflector (42) for use in a microwave excited ultra-violet lamp system (10) having a plasma lamp bulb (20). The reflector (42) includes a pair of longitudinally extending reflector panels (46) that are mounted in opposing, i.e., mirror facing relationship, and in space relationship to the plasma lamp bulb (20). A longitudinally extending intermediate member (52) is mounted in spaced relationship to the pair of reflector panels (46) and to the plasma lamp bulb (20). The reflector panels (46) and the intermediate member (52) form a pair of longitudinally extending slots (64) that are operable to pass air toward the plasma lamp bulb (20) to envelop the bulb (20) effectively entirely about its outer surface. Alternatively, the pair of reflector panels (46e) are connected to longitudinally extending edges (58e) of the intermediate member (52e).

Abstract: An ultraviolet radiation generating system and methods is disclosed for treating a coating on a substrate, such as a coating on a fiber optic cable. The system comprises a microwave chamber having one or more ports capable of permitting the substrate to travel within or through a processing space of the microwave chamber. A microwave generator is coupled to the microwave chamber for exciting a longitudinally-extending plasma lamp mounted within the processing space of the microwave chamber. The plasma lamp emits ultraviolet radiation for irradiating the substrate in the processing space. A pair of reflectors are mounted within the processing space of the microwave chamber. The reflectors are capable of reflecting a significant portion of the ultraviolet radiation to irradiate the backside of the substrate in a surrounding and uniform fashion. When the system is operating, the microwave chamber is substantially closed to emission of microwave energy and ultraviolet radiation.

Abstract: An ultraviolet radiation generating system and methods is disclosed for treating a coating on a substrate, such as a coating on a fiber optic cable. The system comprises a microwave chamber having one or more ports capable of permitting the substrate to travel within or through a processing space of the microwave chamber. A microwave generator is coupled to the microwave chamber for exciting a longitudinally-extending plasma lamp mounted within the processing space of the microwave chamber. The plasma lamp emits ultraviolet radiation for irradiating the substrate in the processing space. A reflector is mounted within the processing space of the microwave chamber and is capable of reflecting ultraviolet radiation to uniformly irradiate the substrate in a surrounding fashion. When the system is operating, the microwave chamber is substantially closed to emission of microwave energy and ultraviolet radiation.

Abstract: An apparatus and method for dispensing one or more liquid beads on a substrate utilizes a liquid dispenser with one or more liquid dispensing outlets and one or more movable electrostatic point sources. Liquid material dispensed from an outlet is attracted to, or otherwise electrostatically influenced by, the electrostatic point source(s) resulting in controlled placement of the liquid material on a substrate passing or positioned between the outlet(s) and the point source(s).

Abstract: A reflector (42) for use in a microwave excited ultra violet lamp system (10) having a plasma lamp bulb (20). The reflector (42) includes a pair of longitudinally extending reflector panels (46) that are mounted in opposing, i.e., mirror facing relationship, and in space relationship to the plasma lamp bulb (20). A longitudinally ex-tending intermediate member (52) is mounted in spaced relationship to the pair of reflector panels (46) and to the plasma lamp bulb (20). The reflector panels (46) and the intermediate member (52) form a pair of longitudinally extending slots (64) that are operable to pass air toward the plasma lamp bulb (20) to envelop the bulb (20) effectively entirely about its outer surface. Alternatively, the pair of reflector panels (46e) are connected to longitudinally extending edges (58e) of the intermediate member (52e).

Abstract: An ultraviolet radiation generating system and methods is disclosed for treating a coating on a substrate, such as a coating on a fiber optic cable. The system comprises a microwave chamber having one or more ports capable of permitting the substrate to travel within or through a processing space of the microwave chamber. A microwave generator is coupled to the microwave chamber for exciting a longitudinally-extending plasma lamp mounted within the processing space of the microwave chamber. The plasma lamp emits ultraviolet radiation for irradiating the substrate in the processing space. A pair of reflectors are mounted within the processing space of the microwave chamber. The reflectors are capable of reflecting a significant portion of the ultraviolet radiation to irradiate the backside of the substrate in a surrounding and uniform fashion. When the system is operating, the microwave chamber is substantially closed to emission of microwave energy and ultraviolet radiation.

Abstract: An electrostatic dispensing system for dispensing flowable liquid material onto a moving substrate. The electrostatic dispensing system includes multiple liquid dispensers that are aligned along a common axis and supported in spaced, non-contacting relationship on one side of the moving substrate. Each of the liquid dispensers includes a valve to control the flow of fluid through the dispenser. An electrostatic field generator is supported in spaced, non-contacting relationship on the opposite side of the moving substrate to generate an electrostatic field through the moving substrate. The electrostatic field operates to attract flowable liquid material from dispensing outlets associated with the multiple liquid dispensers as a series of spaced, continuous streams or beads which intersect a surface of the moving substrate facing the liquid dispensers.

Abstract: A reflector for use in an ultraviolet or other type of lamp system having a plasma bulb. The reflector includes one or more longitudinally extending reflector panels having a characteristic shape that advantageously reflects ultraviolet radiation emanating from the bulb to provide a uniform irradiance over a relatively large surface area of a substrate. A substantial portion of each reflector panel has a characteristic shape described by the equation (x/a)(2+n)+(y/b)(2+m)=1, where a and b are constants and n and m are exponents that range between 0 and 2.

Abstract: A power supply for supplying operating voltages to a magnetron of a lamp heating or curing system. The power supply is mounted remotely from the magnetron and includes a filament transformer for providing a regulated filament current to the magnetron to provide a predetermined filament voltage. Current in the primary of the filament transformer is sensed, and the filament current supplied by the secondary of the filament transformer is controlled by a switching device coupled to the primary of the filament transformer. Methods for supplying regulated filament current to a magnetron are also disclosed.

Abstract: A non-contact electrostatic liquid dispensing system and method for dispensing continuous, high viscosity viscoelastic nonconductive liquid strands in a controlled manner onto a substrate. An applicator or gun having a charging electrode introduces an electrostatic charge to the high viscosity viscoelastic nonconductive liquid and as charged continuous fibrous strand of high viscosity viscoelastic nonconductive material. One or more electric fields are generated about the discharge path to impart a variety of movements or patterns to the charged continuous fibrous strand of high viscosity viscoelastic nonconductive liquid.

Abstract: A system for monitoring the flow rate of particulate material entrained within an air stream includes a feed hopper providng a source of the particulate material, and a hose for conveying the particulate material within the air stream. A pump draws the particulate material from the feed hopper and transports the particulate material with the air stream through the hose. A flow meter is associated with the hose and measures the mass flow rate of the particulate material through the hose to provide a first flow indication. A device is associated with the feed hopper and measures the change in weight of the feed hopper over a predetermined interval to provide a second flow indication. A controller corrects the first flow indication from the flow meter according to the second flow indication from the gravimetric device.

Abstract: A method for purging cured and partially cured material from a mixer employed in a system for dispensing two-component reactive polymeric materials, includes, in one aspect, the introduction of a pulsed flow of a flushing material into the mixer to purge partially cured two-component mixture from the mix and thus delay the onset of plugging of the mixer, and, in a second aspect, includes heating the mixer to a temperature between the application temperature and decomposition temperature of the cured components and then introducing flushing material at high hydraulic pressure to discharge cured material from the mixer.

Abstract: Coating dispenser apparatus and methods which utilize a snuff back device for removing a small amount of coating material from the discharge passage of the dispenser upon shut-off thereof at the end of a coating run. A control is provided which discharges the material removed from the discharge passage back into the discharge passage upon a predetermined delay after the start of the next coating run. The disclosed methods contemplate the discharge of coating material back into the discharge passage in the middle of the next coating pattern, or depending on the application, during any segment of the next coating pattern after a defined leading edge of the pattern is created, during which segment the coating material discharged back into the discharge pattern smoothly blends into the coating pattern as it is applied to a substrate. The apparatus and methods are especially useful for applying conformal coating patterns onto circuit boards.

Abstract: Apparatus for dispensing a mixture of two components comprises a dispenser device formed with a first passageway connected to a source of a Component A material, and a second passageway connected to a source of a Component B material, both of which are connected to a static mixer where the components are combined to form a mixture. The dispenser includes structure for purging the mixture of Component A and B from areas of the dispenser which come into contact therewith, and a check valve operative to create a suction within the dispenser and static mixer to prevent leakage of the mixture from the static mixer when flow of the components is interrupted.

Abstract: A method and apparatus for mixing and dispensing two different polymeric materials which react chemically with one another when combined by supplying each material to a common dispenser where the materials are mixed and dispensed, which method and apparatus is operative to maintain substantially steady state flow pressures of the materials at the inlets to the dispenser when flow is terminated such that upon restarting of the flow, the steady state volumetric ratio of materials is immediately reestablished and maintained. The method and apparatus includes two metering pumps for individually supplying the liquid materials to the dispenser and means for varying the speeds of the pumps in response to changes in temperature of the materials so as to maintain a fixed mass ratio of the materials to the dispenser.

Abstract: A two-component mixing and dispensing system for mixing and dispensing two-component polymeric materials which react chemically with one another when combined to form a mixture includes a controller for adjusting the pressure at which at least one of the components is supplied to a dispenser dependent upon variations in the parameters which affect the cure time of the mixture.

Abstract: A method and apparatus for controlling the gas content of dispensed hot melt thermoplastic adhesive foam. Air or another relatively inert gas is mixed with molten thermoplastic adhesive, and the mixture is pressurized to form a gas and molten adhesive "solution". When the molten adhesive and gas "solution" is dispensed at atmospheric pressure, the gas is released from "solution" and becomes entrapped in the adhesive in order to form a homogeneous closed cellular adhesive foam. In order to control the gas content of the dispensed adhesive and gas "solution", in accordance with one preferred embodiment, the pressure drop across a restriction in the flow path of the solution is sensed, and a control circuit controls the addition of gas to the adhesive to maintain the sensed pressure drop at a desired level.

Abstract: A two stage mixing gear pump for dispersing a gas into a liquid wherein a metered quantity of liquid from the first stage of the pump is supplied to gas filled intertooth spaces of the second stage pump. The gas is introduced into the intertooth spaces of the second stage of the pump through a gas inlet which is adjacent the low pressure side of the gear teeth meshing zone of the second stage of the pump and the liquid enters the gas containing intertooth spaces downstream of the gas inlet.