Abstract: A silicate optical fiber comprises a graded index silicate core co-doped with aluminum oxide, phosphorus oxide, germanium oxide and fluorine in unique compositions that we have discovered allow multimode, multi-wavelength operation without significant intermodal dispersion. Illustratively, the core comprises a multiplicity of compositions whose refractive indices are graded from a maximum at or near the center of the core to a minimum at the interface with the cladding. Each core composition resides within a sub-volume of a 5 dimensional phase space in which an optimum core profile shape is essentially constant over the wavelength range of operation of the fiber. For operation in the wavelength range of about 0.78 ?m to 1.55 ?m, each composition preferably comprises no more than approximately 6 mole % Al2O3, 9 mole % P2O5, 6 mole % GeO2, 6 mole % F, and 90-100 mole % SiO2.

Abstract: A silica-based core rod is traversed by a heat source along its longitudinal axis, to provide heated, softened regions. During the traverse, compressive or tensile movements are provided along the rod's longitudinal axis, these movements inducing, respectively, increases or decreases in the core diameter at the softened regions. By providing selective core diameter increases and/or decreases across the entire length of the core rod, a desired core diameter profile is attained. It is possible to attain a substantially uniform core diameter, or a varying core diameter profile that provides particular properties, such as systematically varying dispersion. In addition, due to the ability to increase core diameter and core rod diameter in a controlled manner, it is possible to make larger core rods, and in turn larger fiber preforms, than presently possible.

Abstract: An improved technique for assembling and drawing fiber from preforms is provided. In one embodiment, the technique involves providing a core rod assembly comprising a core rod and a bushing attached at an end of the assembly. The core rod assembly is inserted into an unsintered overcladding tube, and secured to the tube such that the core rod assembly is suspended within. The overcladding tube and the core rod assembly are heated to sinter the overcladding tube and thereby form a preform assembly. During the heating step, the bushing comes into contact with the interior of the overcladding tube, and, because the bushing has a larger diameter than the core rod, an annular gap is maintained between the core rod assembly and the interior of the overcladding tube. It is then possible to attach a draw handle to the preform assembly, place the preform assembly into a draw tower, and draw fiber from the preform assembly by an overclad during draw technique.

Abstract: An improved process for fabricating a refractory dielectric article, in particular silica optical fiber, is provided. The fabrication process involves joining of two elongated bodies—typically silica preforms—end-to-end by use of an isothermal plasma torch technique. A long preform made in this manner allows drawing of optical fiber with less down-time and waste than current processes. The plasma torch technique also produces low perturbations within the resultant preform, thereby increasing the amount of usable fiber.

Abstract: The smoothness of refractory dielectric bodies, particularly silica sol-gel bodies, is substantially improved by a relatively straightforward treatment. In particular, the surface of the body is treated with a plasma fireball, such as induced by a plasma torch. The treatment is able to reduce the roughness, as measured by RA, in overcladding tubes formed by a sol-gel process by at least a factor of 2, typically at least a factor of 5. It is also possible to improve the smoothness of silica tubes that are drawn from a billet. Typically, the process reduces the roughness of silica bodies to an RA of about 1 microinch or less.

Abstract: A refractory dielectric body is heated with a plasma fireball at conditions which do not result in substantial removal of a surface portion of the body, yet which are sufficient to reduce both surface and bulk impurities. Typically, the body is treated with the plasma in the absence of simultaneous deposition of material onto the body. Advantageously, an isothermal, oxygen or oxygen-containing plasma is utilized. The invention is useful for reducing chlorine impurities by at least about 30% to a depth of at least about 10 .mu.m, with accompanying reduction of hydroxyl impurities. The invention thus provides a useful method for reducing the concentration of impurities that contribute to imperfections during the process of drawing fiber from an optical fiber preform, without requiring substantial removal of the surface of the preform.

Abstract: A refractory dielectric body is heated with a plasma torch at conditions which do not result in substantial removal of a surface portion of the body, yet which are sufficient to reduce both surface and bulk impurities. Typically, the body is solid, e.g., a rod as opposed to a tube, and is treated with the plasma in the absence of simultaneous deposition of material onto the body. Advantageously, an isothermal plasma torch is utilized, and the torch advantageously produces an oxygen or oxygen-containing plasma. The invention is useful for reducing chlorine impurities by at least about 30% to a depth of at least about 10 .mu.m, with accompanying reduction of hydroxyl impurities. The invention thus provides a useful method for reducing the concentration of impurities that contribute to imperfections during the process of drawing fiber from an optical fiber preform, without requiring substantial removal of the surface of the preform.

Abstract: A fiber drawing apparatus is provided with an improved fiber draw furnace wherein an inner zirconia tube is surrounded by a radially-spaced annular insulating region of magnesia within a silica beaker. While the magnesia has a melting point approximately the same as zirconia, the electrical conductivity of magnesia is substantially lower, enabling it to withstand higher RF power. Moreover magnesia is more soluble than zirconia in silica, reducing the likelihood of particulate contamination of the fiber.

Abstract: An optical fiber formed from a glass preform substantially free of OH impurities is disclosed. The optical fiber is made to be free of OH impurities by a method having the steps of introducing a moving stream of vapor mixture including at least one compound glass-forming precursor together with an oxidizing medium into a tube, while generating a hydrogen-fee isothermal plasma on an outer surface of the tube to react the mixture and produce a glassy deposit on an inner surface of the tube. The glass preform is drawn to produce the optical fiber.

Abstract: In accordance with the invention, an optical fiber is made by the steps of providing an optical fiber preform having a longitudinal axis, rotating the preform about the axis, directing onto the preform a plasma torch which is reciprocated over a limited region parallel to the axis to define a heated region, and drawing a fiber from the heated region. Apparatus for making optical fiber comprises a rotatable mount for securing one end of a preform and rotating it about a vertical axis, a plasma torch for heating a drawing region on the preform, a positioning stage for moving the torch parallel to the vertical axis in a reciprocating manner, and a fiber drawing apparatus for drawing a fiber from the heated region of the preform.

Abstract: A multimode optical fiber waveguide with graded refractive index for lessening modal dispersion depends upon simultaneous grading of both P.sub.2 O.sub.5 and B.sub.2 O.sub.3 within an otherwise generally unmodified silica glass. P.sub.2 O.sub.5 is at a maximum in the axial core region, while B.sub.2 O.sub.3 is generally the only modifier in the peripheral core region. The defined profile, which depends critically upon P.sub.2 O.sub.5 content in the axial composition and somewhat less critically upon the B.sub.2 O.sub.3 peripheral composition content, is near optimum from the standpoint of mode dispersion and remains so for the entire useful range of carrier wavelength (generally defined as from 0.5 to 1.1 .mu.m). Numerical aperture for fibers of the invention are typically at a level of 0.3.

Abstract: High silica content optical glasses, containing more volatile oxides such as GeO.sub.2 and B.sub.2 O.sub.3, are produced by plasma fusion of powders without inordinately high loss of the more volatile constituents. The powders are produced by a process including the heat treatment of intimately mixed materials, which include the glass forming constituents. Small quantities of GeO.sub.2 are included in borosilicate glass to suppress bubble formation. Pairs of glass compositions have been found, with sufficient index of refraction difference to produce guidance in optical transmission lines, while possessing sufficient thermal expansion match to reduce stresses in the line.

Abstract: A multimode optical fiber waveguide with graded refractive index for lessening modal dispersion with the gradient produced at least in part by radially decreasing boron oxide content outwardly from the core center within a high silica glass core minimizes modal dispersion by use of a non-parabolic grading function. The optimum gradient for a simple binary borosilicate system for a wavelength of from approximately 0.5 to 1.1 micrometers corresponds with .alpha. = 1.77 .+-. 10 percent in the equation n = n.sub.1 [1-2.DELTA.(r/a).sup..alpha.].sup.1/2, in which n.sub.1 is the axial core index r is the distance from the fiber axis, a is the core radius, .DELTA. is the relative index difference between core center and cladding and .alpha. is a power law exponent which characterizes the profile.

Abstract: High silica content optical glasses, containing more volatile oxides such as GeO.sub.2 and B.sub.2 O.sub.3, are produced by plasma fusion of powders without inordinately high loss of the more volatile constituents. The powders are produced by a process including the heat treatment of intimately mixed materials, which include the glass forming constituents. Small quantities of GeO.sub.2 are included in borosilicate glass to suppress bubble formation. Pairs of glass compositions have been found, with sufficient index of refraction difference to produce guidance in optical transmission lines, while possessing sufficient thermal expansion match to reduce stresses in the line.