Abstract: The present invention discloses an insulated reentry heat shield for minimizing heat transfer to a spacecraft structure or the like during atmospheric reentry. The heat shield (10) comprises an outer heat resistant layer (12) including an ablative first material backed by an inner insulating layer (14) including an insulating second material. The outer and inner layers (12, 14) are bonded to one another by a middle layer (16) disposed therebetween. The middle layer is formed by disposing at least one layer of a phenolic loaded third material between the outer and inner layers and heating all three layers simultaneously to remove phenolic volatiles from the middle layer. In one embodiment, the ablative first material is carbon-carbon, the insulating second material is carbon foam, and the phenolic loaded third material is carbon scrim cloth. The present invention also discloses a method for use in constructing a heat shield.

Abstract: An integrated sample return capsule for use in returning materials to Earth from space, such as core samples from other celestial bodies and experiments from orbiting platforms. The sample return capsule incorporates thermal protection, structural integrity and impact mitigation into a single system capable of safely and securely returning the materials without requiring decelerating parachutes. In one embodiment, the integrated sample return capsule includes a forward facing heat shield and a back shell attached to the rear of the heat shield. The heat shield and the back shell define an interior enclosure. The back shell includes an access, such as a door or a removable panel, there through to the interior enclosure. Materials to be returned may be sealed in a sample containment vault, and the sealed vault may be placed into the interior enclosure through the access.

Abstract: The invention is a material for use in an inflatable aerodynamic braking device for a spacecraft. In detail, the invention includes a plurality of high temperature resistant barrier outer layers. Preferably, the outer layer is made of Aluminoborosilicate fabric. At least one carbon cloth layer is disposed behind said outer layers. A plurality of thermal radiation barrier intermediate layers are disposed behind the at least one carbon cloth layer. The intermediate layers include a plurality of metal foil layers, at least one additional carbon cloth layer interspersed between the metal foil layers. A plurality of metal-coated polymeric layers are disposed behind the metal foil layers, preferably a polyimide fabric coated with Aluminum. The metal foil layers are Aluminum and Titanium. At least one inflatable gas barrier interior layer is disposed behind the intermediate layers, preferably made of a polyimide material.

Abstract: A system for preparing samples of wear particles employs a series of movable particle traps or screens within a passage to separate particles by size and magnetic characteristics. Movable magnets are placed adjacent to an inlet tube upstream from the particle traps to separate magnetic particles from non-magnetic particles. One embodiment includes a coarse particle trap and a medium particle trap. A controller initially positions the magnets adjacent to the tube and positions both particle traps to block the passage so that only fine non-magnetic wear particles are collected in the first sample. The medium non-magnetic wear particles are then rinsed from the medium particle trap to provide a second sample. Next, the coarse non-magnetic wear particles are rinsed from the coarse particle trap to provide the third sample.

Abstract: An apparatus extracts standardized samples of wear particles from a series of used oil filters by rotating each oil filter while spraying a solvent fluid into the opening at the base of the oil filter. The apparatus includes a housing to hold the filter having a movable cover and a base that contacts the filter base and allows rotation of said filter. A crawler assembly within the housing cover initially translates along the axis of rotation toward the housing base until the filter is held between the crawler and the housing base. A motor associated with the crawler assembly (or the housing base) then rotates the filter. A shaft extending through the housing base into the filter opening carries a nozzle that directs a spray of fluid into the filter during rotation to rinse wear particles from the filter for subsequent analysis. A predetermined quantity of fluid is sprayed into each filter to produce a standardized sample.