Patents by Inventor Janko Banik

Janko Banik has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230002844
    Abstract: The invention relates to a process for producing an at least partly quenched and tempered sheet steel component, where the process comprises the following steps: providing a sheet steel, at least partly austenitizing the sheet steel at a temperature of at least Ac1, at least partly hardening the at least partly austenitized sheet steel to give an at least partly hardened sheet steel component, where the at least partly austenitized sheet steel is cooled to a temperature below Ms, at least partly annealing the at least partly hardened sheet steel component at a temperature of less than Ac1 for producing an at least partly quenched and tempered sheet steel component. A further subject of the invention is an at least partly quenched and tempered sheet steel component.
    Type: Application
    Filed: September 22, 2020
    Publication date: January 5, 2023
    Applicant: ThyssenKrupp Steel Europe AG
    Inventors: Bernd LINKE, Janko BANIK
  • Publication number: 20220228248
    Abstract: A method for manufacturing a sheet metal component including: annealing a flat steel product comprising 0.05-0.5% C, 0.5-3% Mn, 0.06-1.7% Si, ?0.06% P, ?0.01% S, ?1.0% Al, ?0.15% Ti, ?0.6% Nb, ?0.01% B, ?1.0% Cr, ?1.0% Mo, ?1.0% Cr+Mo, ?0.2% Ca, ?0.1% V, remainder iron and impurities in a continuous furnace under an atmosphere consisting of 0.1-15% hydrogen and remainder nitrogen with a specific dew point and temperature profile; applying a coating consisting of ?15% Si, ?5% Fe, in total 0.1-5% of at least one alkaline earth or transition metal and a remainder Al and unavoidable impurities; heating the fat steel product to >Ac3 and ?1000° C. for a time sufficient to introduce a heat energy quantity>100,000-800,000 kJs; hot-forming the flat steel product to form the component; and cooling at least one section of the component at a cooling rate sufficient to generate hardening structures.
    Type: Application
    Filed: May 28, 2020
    Publication date: July 21, 2022
    Inventors: Maria Köyer, Manuela Ruthenberg, Janko Banik, Ulrich Etzold
  • Patent number: 11261514
    Abstract: A method for producing a component made of a steel product coated with an Al—Si protective coating, includes: providing a substrate consisting of a steel produced coated with an Al—Si protective coating, heating the substrate to a temperature T1 such that the Al—Si protective coating is only partially pre-alloyed with Fe of the steel product, cooling the pre-alloyed substrate to room temperature, applying a corrosion protection oil to the surface of the pre-alloyed substrate, wherein the oil consists of a composition containing fatty acid ester, transporting the pre-alloyed substrate to which the oil has been applied, heating the pre-alloyed substrate to which the oil has been applied to a temperature T2 such that the Al—Si protective coating is fully alloyed with Fe of the steel product and the oil is removed without leaving residue, and shaping the re-heated substrate to form the component.
    Type: Grant
    Filed: September 22, 2017
    Date of Patent: March 1, 2022
    Assignees: THYSSENKRUPP STEEL EUROPE AG, THYSSENKRUPP AG
    Inventors: Janko Banik, Patrick Kuhn, Manuela Ruthenberg, Axel Schrooten, Sascha Sikora
  • Publication number: 20210087662
    Abstract: A metal sheet component including (in % by weight) C: up to 0.5%, Si: 0.05-1%, Mn: 4-12%, Cr: 0.1-4%, Al: up to 3.5%, N: up to 0.05%, P: up to 0.5%, S: up to 0.01%, Cu, Ni: in total up to 2%, Ti, Nb, V: in total up to 0.5%, rare earth metals: up to 0.1%, and as a remainder, Fe and unavoidable impurities, wherein the content % C of C and the content % Cr of Cr meet the following condition: (10×% C)+% Cr<5.5%. In order to manufacture a metal sheet component, a flat steel product is heated to a heating temperature, which is at least 200° C. and at most 800° C., and then formed into the component by hot forming the flat steel product heated to the heating temperature, with the structure of the hot-formed metal sheet component having 5-50% by volume austenite and, as the remainder, martensite, tempered martensite and/or ferrite, wherein the ferrite proportion can also be 0, and the average grain diameter of the structure is less than 5 ?m.
    Type: Application
    Filed: July 25, 2017
    Publication date: March 25, 2021
    Inventors: Brigitte Hammer, Harald Hofmann, Thomas Heller, Sebastian Stille, Georg Parma, Janko Banik, Jonas Schwabe
  • Publication number: 20200255916
    Abstract: A flat steel product for hot forming may be produced from a steel substrate that includes a steel comprising 0.1-3% by weight Mn and up to 0.01% by weight B, along with a protective coating that is applied to the steel substrate. The protective coating may be based on Al and may contain up to 20% by weight of other alloy elements. Also disclosed are methods for producing such flat steel products, steel components, and methods for producing steel components. Absorption of hydrogen is minimized during heating necessary for hot forming. This is achieved at least in part through an alloy constituent of 0.1-0.5% by weight of at least one alkaline earth or transition metal in the protective coating, wherein an oxide of the alkaline earth or transition metal is formed on an outer surface of the protective coating during hot forming of the flat steel product.
    Type: Application
    Filed: April 27, 2020
    Publication date: August 13, 2020
    Inventors: Janko Banik, Ulrich Etzold, Norbert Rössler, Manuela Ruthenberg, Thiemo Wuttke
  • Publication number: 20200230917
    Abstract: The invention relates to a hot-forming composite material (1) composed of an at least three-layer material composite comprising a core layer (1.1) of a hardenable steel and two outer layers (1.2), cohesively bonded to the core layer (1.1), of a ferritic, transformation-free FeAlCr steel.
    Type: Application
    Filed: October 6, 2017
    Publication date: July 23, 2020
    Applicants: ThyssenKrupp Steel Europe AG, thyssenkrupp AG
    Inventors: Janko BANIK, Stefan MYSLOWICKI, Matthias SCHIRMER
  • Publication number: 20200216925
    Abstract: A method for producing a steel component from a flat steel sheet is provided. The produced steel component includes a substrate and a coating. The method ensures that the steel component has an Hdiff content below a certain level. The low Hdiff content minimizes the risk of hydrogen-induced cracking of the steel component after hot forming, including during subsequent use of the steel component. The Hdiff content in the hot-formed steel component is ensured to be below a certain level by selecting furnace parameters depending on the rolling degree and the sheet thickness of the flat steel sheet.
    Type: Application
    Filed: October 11, 2018
    Publication date: July 9, 2020
    Inventors: Janko Banik, Maria Köyer, Dirk Rosenstock, Manuela Ruthenberg
  • Patent number: 10689725
    Abstract: The invention relates to a process for producing a component having improved elongation at break properties, in which a component is firstly produced, preferably in a hot forming or press curing process, and the component is heat treated after hot forming and/or press curing, where the heat treatment temperature T and the heat treatment time t essentially satisfy the numerical relationship T?900·t?0.087, where the heat treatment temperature T is in ° C. and the heat treatment time t is in seconds. The invention also relates to a component, in particular an automobile body component or the chassis of a motor vehicle, which has been produced by such a process. The invention further relates to the use of such a component as part of an automobile body or a chassis of a motor vehicle.
    Type: Grant
    Filed: March 17, 2017
    Date of Patent: June 23, 2020
    Assignee: ThyssenKrupp Steel Europe AG
    Inventors: Franz-Josef Lenze, Sascha Sikora, Janko Banik
  • Patent number: 10669603
    Abstract: A flat steel product for hot forming may be produced from a steel substrate that includes a steel comprising 0.1-3% by weight Mn and up to 0.01% by weight B, along with a protective coating that is applied to the steel substrate. The protective coating may be based on Al and may contain up to 20% by weight of other alloy elements. Also disclosed are methods for producing such flat steel products, steel components, and methods for producing steel components. Absorption of hydrogen is minimized during heating necessary for hot forming. This is achieved at least in part through an alloy constituent of 0.1-0.5% by weight of at least one alkaline earth or transition metal in the protective coating, wherein an oxide of the alkaline earth or transition metal is formed on an outer surface of the protective coating during hot forming of the flat steel product.
    Type: Grant
    Filed: August 26, 2015
    Date of Patent: June 2, 2020
    Assignees: ThyssenKrupp Steel Europe AG, ThyssenKrupp AG
    Inventors: Janko Banik, Ulrich Etzold, Norbert Rössler, Manuela Ruthenberg, Thiemo Wuttke
  • Publication number: 20190388952
    Abstract: The present invention relates to a method for producing a vehicle wheel consisting of sheet metal.
    Type: Application
    Filed: January 18, 2017
    Publication date: December 26, 2019
    Applicants: ThyssenKrupp Steel Europe AG, thyssenkrupp AG
    Inventors: David Pieronek, Janko Banik
  • Patent number: 10472691
    Abstract: A hot-forming apparatus may be used to produce a press-hardened shaped component from a blank. The hot-forming apparatus may include a furnace for heating the blank and a pressing device for forming and cooling the blank heated in the furnace. The hot-forming apparatus also includes, upstream of the furnace, a preheating roll truing device with a temperature-controllable roller for straightening and preheating the blank. A corresponding method may be used to produce the press-hardened shaped component from the blank.
    Type: Grant
    Filed: August 11, 2015
    Date of Patent: November 12, 2019
    Assignees: THYSSENKRUPP AG, THYSSENKRUPP STEEL EUROPE AG
    Inventors: Maria Köyer, Sascha Sikora, Janko Banik
  • Patent number: 10449597
    Abstract: A method for the surface treatment of a metal workpiece, in particular of a coated metal workpiece, for hot forming includes partially or completely heating the workpieces to a temperature of at least Ac1, cleaning at least one surface of the heated workpiece with at least one pressurized air jet, forming the heated and cleaned workpiece, and cooling down the formed workpiece.
    Type: Grant
    Filed: January 30, 2015
    Date of Patent: October 22, 2019
    Assignee: THYSSENKRUPP STEEL EUROPE AG
    Inventors: Maria Köyer, Janko Banik
  • Patent number: 10428402
    Abstract: The invention relates to a method for hot forming semi-finished products of steel, in which the semi-finished product is heated to the forming temperature, is conveyed to the forming tool, and in the forming tool is hot formed, hardened or press hardened. The object of proposing a method for hot-forming semi-finished products of steel, in which also extremely thin-walled blanks may be conveyed at the forming temperature without issues and be fed to the forming tool properly and without limiting the degree of forming of the semi-finished product, is achieved in that prior to hot forming, hardening or press hardening, at least one structure which increases rigidity at least is incorporated in the semi-finished product, and the structure which increases rigidity of the semi-finished product is at least partially or completely disposed in the trimming region of the semi-finished product.
    Type: Grant
    Filed: May 21, 2014
    Date of Patent: October 1, 2019
    Inventors: Sascha Sikora, Janko Banik
  • Patent number: 10413955
    Abstract: A tool may be used to shape and/or partially press harden a workpiece. In some examples, the tool may comprise a main body having a surface, as well as a heat conducting system containing a thermal medium. The heat conducting system is integrated in the tool in such a way that, for the heating of the surface, a heat radiating from a heat source is conducted by means of the heat conducting system to the surface of the main body. Further, the heat conducting system may comprise a thermal oil or a melt as the thermal medium. The surface of the main body may be configured to face the workpiece during the shaping or partial press hardening of the workpiece.
    Type: Grant
    Filed: October 29, 2015
    Date of Patent: September 17, 2019
    Assignees: ThyssenKrupp Steel Europe AG, thyssenkrupp AG
    Inventors: Sascha Sikora, Stéphane Graff, Janko Banik
  • Publication number: 20190185981
    Abstract: A method for producing a component made of a steel product coated with an Al—Si protective coating, includes: providing a substrate consisting of a steel produced coated with an Al—Si protective coating, heating the substrate to a temperature T1 such that the Al—Si protective coating is only partially pre-alloyed with Fe of the steel product, cooling the pre-alloyed substrate to room temperature, applying a corrosion protection oil to the surface of the pre-alloyed substrate, wherein the oil consists of a composition containing fatty acid ester, transporting the pre-alloyed substrate to which the oil has been applied, heating the pre-alloyed substrate to which the oil has been applied to a temperature T2 such that the Al—Si protective coating is fully alloyed with Fe of the steel product and the oil is removed without leaving residue, and shaping the re-heated substrate to form the component.
    Type: Application
    Filed: September 22, 2017
    Publication date: June 20, 2019
    Inventors: Janko Banik, Patrick Kuhn, Manuela Ruthenberg, Axel Schrooten, Sascha Sikora
  • Patent number: 10287647
    Abstract: A steel component formed from a flat steel having a yield point of 150-1100 MPa and a tensile strength of 300-1200 MPa and coated with an anticorrosion coating of an alloy that includes 35-70% by weight aluminum, 35-60% by weight zinc, 0.1-10% by weight magnesium, up to 10% by weight Si, and up to 5% by weight Fe. A blank obtained from the flat steel product is heated to at least 800° C. and formed into the steel component. Alternatively, the steel component may be formed into the steel component first and then heated to at least 800° C. Regardless, the steel component may then be hardened by sufficiently rapid cooling the steel component from a sufficiently high temperature.
    Type: Grant
    Filed: July 15, 2014
    Date of Patent: May 14, 2019
    Assignee: THYSSENKRUPP STEEL EUROPE AG
    Inventors: Maria Köyer, Sascha Sikora, Janko Banik, Manuela Ruthenberg, Jennifer Schulz
  • Patent number: 10266905
    Abstract: Example methods and apparatus for hardening a component or any semi-finished product formed from a steel workpiece that has been shaped in a shaping tool may involve introducing the component into a receiving region of a hardening tool. The hardening tool may then be closed around the component in a form-fitting manner so as to surround the component and maintain a substantially constant distance between the component and at least one induction coil integrated into the hardening tool. The induction coil of the hardening tool may then be used to heat the component. The component may then be cooled within the receiving region or by removing the component from the receiving region and exposing the component to air external to the receiving region.
    Type: Grant
    Filed: April 17, 2014
    Date of Patent: April 23, 2019
    Assignee: thyssenkrupp Steel Europe AG
    Inventors: Sascha Sikora, Janko Banik
  • Patent number: 10184158
    Abstract: A method for hot forming, in particular for press hardening, a component is disclosed, wherein in a local region of the component a reduced martensitic hardness is produced by locally reducing a forming pressure which is exerted on a surface of the component.
    Type: Grant
    Filed: July 2, 2015
    Date of Patent: January 22, 2019
    Assignees: THYSSENKRUPP STEEL EUROPE AG, THYSSENKRUPP AG
    Inventors: Franz-Josef Lenze, Janko Banik, Sascha Sikora
  • Patent number: 10041733
    Abstract: An apparatus for heat treatment of coated semi-finished steel products may comprise a heatable continuous furnace having a conveyer for moving the coated semi-finished steel products. The conveyer may be comprised of a plurality of conveyer elements, such as rollers, for example, for supporting the coated semi-finished steel products. To prevent, or at least substantially prevent, interaction between semi-finished steel products having different coatings, a decoupling portion of the continuous furnace may include a first conveyer element group and a second conveyer element group, each having at least one conveyer element. The coated semi-finished steel products may be supported in the decoupling portion either by the conveyer elements of the first conveyer element group or by the conveyer elements of the second conveyer element group.
    Type: Grant
    Filed: July 16, 2014
    Date of Patent: August 7, 2018
    Assignee: THYSSENKRUPP STEEL EUROPE AG
    Inventors: Janko Banik, Maria Köyer, Georg Parma
  • Patent number: 10030284
    Abstract: Methods for producing steel components with well-adhering metallic coatings that provide protection from corrosion offer flexibility in processing qualities. In one example, a flat steel product comprising a steel material that is hardenable by quenching in a hot forming operation and that has a yield point of 150-1100 MPa and a tensile strength of 300-1200 MPa may be coated electrolytically with a thin zinc layer. From the flat steel product, a blank may then be obtained that is heated directly to at least 800° C. and then formed into the steel component. Alternatively, the blank may initially be formed into the steel component and then heated to at least 800° C. Either way, the steel component may then be hardened by sufficiently rapid cooling from a sufficiently high temperature.
    Type: Grant
    Filed: July 15, 2014
    Date of Patent: July 24, 2018
    Assignee: THYSSENKRUPP STEEL EUROPE AG
    Inventors: Maria Köyer, Sascha Sikora, Janko Banik