Abstract: A hydraulic fracturing system includes a pump, an electrically powered motor for driving the pump, a trailer on which the pump and motor are mounted, and a transformer that steps down electricity for use by the motor. Electrical output from the transformer connects to a series of receptacles mounted onto a housing around the transformer. A similar set of receptacles is provided on the trailer and which are electrically connected to the motor. Power cables equipped with plugs on their opposing ends insert into the receptacles to close an electrical circuit between the transformer and pump.

Abstract: A hydraulic fracturing system for fracturing a subterranean formation is disclosed. In an embodiment, the system may include a plurality of electric pumps fluidly connected to a well associated with the subterranean formation and powered by at least one electric motor, and configured to pump fluid into a wellbore associated with the well at a high pressure so that the fluid passes from the wellbore into the subterranean formation and fractures the subterranean formation; at least one generator electrically coupled to the plurality of electric pumps so as to generate electricity for use by the plurality of electric pumps; and at least one switchgear electrically coupled to the at least one generator and configured to distribute an electrical load between the plurality of electric pumps and the at least one generator.

Abstract: A hydraulic fracturing system includes a support structure having a first area at a first height and a second area at a second height, the first and second areas adjacent one another. The system also includes an electric powered, multi-plunger pump with an odd number of plungers, arranged in the first area, the electric powered pump coupled to a well, via outlet piping, and powered by at least one electric motor, also arranged in the first area. The system further includes a variable frequency drive (VFD), arranged in the second area, connected to the at least one electric motor, the VFD configured to control at least a speed of the at least one electric motor. The system also includes a transformer, arranged in the second area, the transformer positioned within an enclosure with the VFD, the transformer distributing power to the electric pump.

Abstract: A method of hydraulic fracturing includes providing a fracturing fluid to a pump. The pump includes a pressure sensor for measuring pressure at a fluid end. The method further include injecting the fracturing fluid from the pump into a wellhead via the fluid end, obtaining a first pressure measurement at a discharge side of the fluid end via the pressure sensor, obtaining a second pressure measurement at the discharge side of the fluid end via the pressure sensor, determining a pressure differential between the first pressure measurement and the second pressure measurement, and determining an operational condition of the fluid end based at least in part on the pressure differential and a known or estimated correlation between the pressure differential and the operational condition.

Abstract: A system and a method for use of electric motors in fracturing operations are disclosed. The system includes an electric motor, a turbine generator, an encoderless vector control subsystem, and at least one pump. The turbine generator is adapted to generate electric power for the system. The encoderless vector control subsystem is coupled between the turbine generator and the electric motor to control the electric motor using determined parameters that are based in part on vibration induced in a feature associated with the turbine generator. The at least one pump is adapted to receive torque input from the electric motor.

Abstract: Embodiments include a hydraulic fracturing system for fracturing a subterranean formation. The system includes an electric pump, arranged on a first support structure, the electric pump coupled to a well associated with the subterranean formation and powered by at least one electric motor, and configured to pump fluid into a wellbore associated with the well at a high pressure so that the fluid passes from the wellbore into the subterranean formation and fractures the subterranean formation. The system also includes support equipment, arranged on a second support structure, electrically coupled to the electric pump, wherein the support equipment includes at least a transformer for distributing power to the electric pump, the power being received from at least one generator at a voltage higher than an operating voltage of the electric pump.

Abstract: A system for electric-motor driven transportation mechanism for fracturing operations is disclosed. The system can include a transportation mechanism to transport blending components from a first tub to a second tub through chutes that are disposed in a side area between the first tub and the second tub; a variable frequency drive (VFD) that provides real-time control of a frequency or speed of an electric motor associated with the at least one transportation mechanism to control transportation of the blending components; one or more sensors configured to detect a level of proppant in the first tub and transmit a signal to a control unit associated with the least one transportation mechanism, wherein the control unit is configured to receive the signal from the one or more sensors and provide real-time control of the VFD based on the signal.

Abstract: A hydraulic fracturing fleet with a controller associated with a datavan, the controller to switch between diesel-powered components supported by a diesel engine and electric-powered components supported by an electric pump, the switch to occur upon determination of a failure that is indicated by the diesel-powered components or the electric-powered components to the controller, wherein the failure indicates a failure of at least one of the diesel-powered components or at least one of the electric-powered components, and wherein the controller is configured to shut down the at least one of the diesel-powered components or the at least one of the electric-powered components indicated by the failure and ramp up one of another diesel-powered component or another electric-powered component in response to the shut down.

Abstract: A hydraulic fracturing system includes a plurality of pumps positioned at a wellsite and configured to pressurize a fracturing fluid, a distribution system fluidly coupled to receive and consolidate fracturing fluid from the plurality of pumps for injection into a wellhead. The hydraulic fracturing system further includes a control system, which includes a plurality of sensing devices configured to measure one or more parameters of the plurality of pumps and the distribution system, one or more processing device configured to receive and analyze the one or more parameters measured by the plurality of sensing devices and generate control instructions based at least in part on the one or more parameters, and one or more control device configured 110 to receive the control instructions and control one or more aspects of the plurality of pumps or the distribution system based on the control instructions.

Abstract: A system and method for supplying electric power to various pieces of fracturing equipment in a fracturing operation with gas powered generators. The system and method also includes switch gears, auxiliary trailers, transformers, power distribution panels, new receptacles, and cables to supply three-phase power to electric fracturing equipment. The switchgear in the power supply system is weatherproof and able to endure the wear and tear of mobilization. The novel system and method provide clean and quiet electricity to all the equipment on site.

Abstract: A hydraulic fracturing system for fracturing a subterranean formation includes a primary switchgear arranged on a support structure. The system also includes a secondary switchgear, arranged on the support structure, the secondary switchgear positioned separately from the primary switchgear and within an enclosure, the secondary switchgear receiving an electrical input from the primary switchgear and including an plurality of feed connections for supplying electrical power to a plurality of fracturing equipment.

Abstract: A fluid end for a fracturing pump includes a plurality of segments coupled together along a discharge axis, each segment of the plurality of segments having a plurality of suction bores. The fluid end also includes respective interfaces between segment pairs formed by adjacent segments of the plurality of segments, the interfaces coupling the segment pairs together. The fluid end further includes respective access areas proximate the respective interfaces, the respective access areas configured to provide access for mechanical couplings to join the segment pairs together.

Abstract: A system for hydraulically fracturing an underground formation in an oil or gas well, including a pump for pumping hydraulic fracturing fluid into the wellbore, the pump having a pump shaft, and an electric motor with a motor shaft mechanically attached to the pump to drive the pump. The system further includes a torsional coupling connecting the motor shaft to the pump shaft. The torsional coupling includes a motor component fixedly attached to the motor shaft and having motor coupling claws extending outwardly away from the motor shaft, and a pump component fixedly attached to the pump shaft of the pump and having pump coupling claws extending outwardly away from the pump shaft. The motor coupling claws engage with the pump coupling claws so that when the motor shaft and motor component rotate, such rotation causes the pump component and the pump shaft to rotate, thereby driving the pump.

Abstract: A system for completing a well, including a generator, and a plurality of electric load components, each electric load component powered by the generator. The system further includes a load shedding control panel that monitors the generator and, if the generator loses functionality, is capable of deactivating one or more of the plurality of electric load components to reduce the electric load.

Abstract: A system for powering electric hydraulic fracturing equipment, the system including a power storage system and electric powered hydraulic fracturing equipment in selective electrical communication with the power storage system. The system further includes at least one circuit breaker between the power storage system and the electric powered hydraulic fracturing equipment, the circuit breaker configured to facilitate or prevent electrical communication between the power storage system and the electric powered hydraulic fracturing equipment.

Abstract: A hydraulic fracturing system is disclosed as including a singular mobile platform of at least one mobile power unit (MPU) and at least one first switch gear that is configured to handle electric power from the MPU. The MPU is configured to generate voltage that matches the requirements of an electrical bus from the at least one switch gear such that a combined electrical current generated as a result of the generated voltage is provided to the electrical bus to the components of the hydraulic fracturing system. Further, the hydraulic fracturing system may include electrical fracturing equipment with at least one second switch gear to support the at least one first switch gear in handling electric power from the MPU. A datavan may be included in the system to control load shedding, load sharing, and power distribution for the electrical fracturing equipment comprising the at least one second switch gear.

Abstract: A system for electric-motor driven transportation mechanism for fracturing operations is disclosed. The system includes at least one transportation mechanism to transport blender components for a blender fluid from a first tub that may be a proppant hopper to a second tub that may be a blender tub and that may be associated with a fracturing blender; an electric motor and a control unit associated with the at least one transportation mechanism; and at least one variable frequency drive (VFD) associated with the electric motors for real time control of a speed associated with the at least one transportation mechanism.

Abstract: A hydraulic fracturing system includes a pump, an electrically powered motor for driving the pump, a trailer on which the pump and motor are mounted, and a transformer that steps down electricity for use by the motor. Electrical output from the transformer connects to a series of receptacles mounted onto a housing around the transformer. A similar set of receptacles is provided on the trailer and which are electrically connected to the motor. Power cables equipped with plugs on their opposing ends insert into the receptacles to close an electrical circuit between the transformer and pump.

Abstract: An electrically powered hydraulic fracturing system includes pumps for pressurizing fracturing fluid, piping for carrying fracturing fluid, and field connections in obliquely oriented segments of the piping. The connections are between lead lines that couple directly to the pumps and lines carrying fluid to and from the pump; and are assembled and disassembled in the field. Operations personnel can more easily manipulate connections that are obliquely oriented than those that are horizontal or vertical.

Abstract: A system and method are disclosed for centralized monitoring and control of a hydraulic fracturing operation. The system includes an electric powered fracturing fleet and a centralized control unit coupled to the electric powered fracturing fleet. The electric powered fracturing fleet can include a combination of one or more of: electric powered pumps, turbine generators, blenders, sand silos, chemical storage units, conveyor belts, manifold trailers, hydration units, variable frequency drives, switchgear, transformers, and compressors. The centralized control unit can be configured to monitor and/or control one or more operating characteristics of the electric powered fracturing fleet.