Abstract: A turbocharger includes a three-way rotary turbine bypass valve (TBV) operable to selectively supply exhaust gases to a turbine feed passage leading to a turbine wheel, and/or to a bypass passage that bypasses the turbine wheel. The TBV is structured and arranged to close the bypass outlet of the valve when the turbine outlet is fully open, to partially open the bypass passage while the turbine outlet remains fully open, to fully open the bypass passage when the turbine outlet is partially closed, and to fully open the bypass passage when the turbine passage is fully closed. The TBV turns the exhaust gas flows through acute angles between inlet and outlets, mitigating pressure losses through the valve. Leakage to bypass is minimized by a labyrinth seal formed when the valve member closes the bypass outlet.

Abstract: A turbocharger system includes a valve assembly with an inlet, a first outlet, and a second outlet. The inlet is configured for receiving flow of an exhaust gas from an engine. The valve assembly includes a valve structure disposed within a housing. The valve structure is configured to rotate about an axis of rotation between a first position and a second position. The valve structure defines a nonlinear flow passage with an axial upstream end and radial downstream end. The valve structure, in a first position, directs exhaust gas from the inlet to the first outlet and closes off the second outlet. The valve structure, in the second position, directs exhaust gas from the inlet to the second outlet and closes off the first outlet.

Abstract: A turbocharger system includes a valve assembly with an inlet, a first outlet, and a second outlet. The inlet is configured for receiving flow of an exhaust gas from an engine. The valve assembly includes a valve structure disposed within a housing. The valve structure is configured to rotate about an axis of rotation between a first position and a second position. The valve structure defines a nonlinear flow passage with an axial upstream end and radial downstream end. The valve structure, in a first position, directs exhaust gas from the inlet to the first outlet and closes off the second outlet. The valve structure, in the second position, directs exhaust gas from the inlet to the second outlet and closes off the first outlet.

Abstract: A turbocharger system includes a valve assembly with an inlet, a first outlet, and a second outlet. The inlet is configured for receiving flow of an exhaust gas from an engine. The valve assembly includes a valve structure disposed within a housing. The valve structure is configured to rotate about an axis of rotation between a first position and a second position. The valve structure defines a nonlinear flow passage with an axial upstream end and radial downstream end. The valve structure, in a first position, directs exhaust gas from the inlet to the first outlet and closes off the second outlet. The valve structure, in the second position, directs exhaust gas from the inlet to the second outlet and closes off the first outlet.

Abstract: A turbocharger system includes a valve assembly with an inlet, a first outlet, and a second outlet. The inlet is configured for receiving flow of an exhaust gas from an engine. The valve assembly includes a valve structure disposed within a housing. The valve structure is configured to rotate about an axis of rotation between a first position and a second position. The valve structure defines a nonlinear flow passage with an axial upstream end and radial downstream end. The valve structure, in a first position, directs exhaust gas from the inlet to the first outlet and closes off the second outlet. The valve structure, in the second position, directs exhaust gas from the inlet to the second outlet and closes off the first outlet.