Patents by Inventor Jarrod W. Chalkley
Jarrod W. Chalkley has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11254460Abstract: The present disclosure provides an apparatus for forming a stream of individual packets, comprising a folder arranged to form a tubular web structure, a feeder arranged to feed the formed tubular web structure to a nip; a first rotor comprising a first sealing jaw and a knife, a second rotor comprising a second sealing jaw and an anvil, the sealing jaws, the knife and anvil rotating into opposing relation at the nip so as to form a severed, completed packet beyond the nip. The apparatus includes an open ended packet catcher adjacent the first and second rotors, which is arranged to catch the severed, completed packets beyond the nip whereby a stream of packets is established.Type: GrantFiled: March 29, 2017Date of Patent: February 22, 2022Assignee: Altria Client Services LLCInventors: Jarrod W. Chalkley, James D. Evans, Thien Hoang Nguyen, Patrick S. McElhinney
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Publication number: 20210402724Abstract: An apparatus includes a fixed assembly and a reciprocating assembly. The fixed assembly includes a hopper, a first gas manifold, and a dispensing chamber, and the reciprocating assembly includes a channel assembly defining a channel conduit, a shield plate vertically aligned therewith, and a second gas manifold. The reciprocating assembly may move, in relation to the fixed assembly, to a first position to enable the channel conduit to be filled with bulk compressible material from the hopper, a second position to enable compressible material to be pushed from the channel conduit to the dispensing conduit and to be compressed in the dispensing chamber according to a first gas directed through the channel conduit by the first gas manifold, and a third position to enable the compressed material to be pushed out of the dispensing conduit according to a second gas directed through the dispensing conduit by the second gas manifold.Type: ApplicationFiled: June 25, 2020Publication date: December 30, 2021Applicant: Altria Client Services LLCInventors: Thien NGUYEN, Sean SUNDBERG, Jeremy STRAIGHT, Berina YERKIC-HUSEJNOVIC, Jarrod W. CHALKLEY, James D. EVANS, Christopher R. NEWCOMB, Robert V. POWELL, JR., Gregory L. NELSON
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Publication number: 20210197991Abstract: Systems and methods for manufacturing and inserting a predetermined number of material-filled pouches into containers are disclosed. A system includes a pouch providing system comprising a plurality of lanes, wherein each one of the plurality of lanes includes a pouch making machine and a hold-back structure. The system also includes a conveyor system structured and arranged to move a plurality of containers into alignment with the plurality of lanes. The system further includes a controller structured and arranged to control the hold-back structure in each one of the plurality of lanes such that the pre-determined pouches are inserted into the plurality of containers when the plurality of containers are aligned with the plurality of lanes.Type: ApplicationFiled: March 12, 2021Publication date: July 1, 2021Applicant: Altria Client Services LLCInventors: James D. EVANS, Herbert Cary LONGEST, Tamika S. MURRELL, Robert V. POWELL JR., Jeremy STRAIGHT, Jarrod W. CHALKLEY
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Publication number: 20210112846Abstract: Systems and methods for measuring tobacco for packaging in pouches are disclosed. A system includes a hopper structured and arranged to hold a granular material in a hopper cavity. The system also includes a measuring system including a measuring cavity and a tube that is slidable in the hopper cavity between a first position unaligned with the measuring cavity and a second position over and aligned with the measuring cavity. The measuring system is configured to continuously communicate a vacuum to the measuring cavity. The measuring system is configured to move a portion of the granular material from the hopper cavity to the measuring cavity when the tube is in the first position. The measuring system is configured to move the portion of the granular material from the measuring cavity to a pouch making machine using pressurized gas that overcomes the vacuum when the tube is in the second position.Type: ApplicationFiled: December 29, 2020Publication date: April 22, 2021Applicant: Altria Client Services LLCInventors: Herbert Cary LONGEST, Jarrod W. CHALKLEY, Tamika S. MURRELL, Jeremy J. STRAIGHT, Travis M. GARTHAFFNER, Leah A. MEYERS, James D. EVANS
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Patent number: 10888108Abstract: Systems and methods for measuring tobacco for packaging in pouches are disclosed. A system includes a hopper structured and arranged to hold a granular material in a hopper cavity. The system also includes a measuring system including a measuring cavity and a tube that is slidable in the hopper cavity between a first position unaligned with the measuring cavity and a second position over and aligned with the measuring cavity. The measuring system is configured to continuously communicate a vacuum to the measuring cavity. The measuring system is configured to move a portion of the granular material from the hopper cavity to the measuring cavity when the tube is in the first position. The measuring system is configured to move the portion of the granular material from the measuring cavity to a pouch making machine using pressurized gas that overcomes the vacuum when the tube is in the second position.Type: GrantFiled: July 29, 2016Date of Patent: January 12, 2021Assignee: Altria Client Services LLCInventors: Herbert C. Longest, Jarrod W. Chalkley, Tamika S. Murrell, Jeremy J. Straight, Travis M. Garthaffner, Leah A. Meyers, James D. Evans
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Publication number: 20200324924Abstract: In an example embodiment, an apparatus for making pouch products includes a conveyor system. The conveyor system includes a first receiving location along a path of the conveyor system, and a dosing location along the path of the conveyor system. The apparatus also includes a first material dispensing station configured to transfer a first material to the first receiving location. The first material includes a first elastic layer and a first support layer. The first material dispensing station includes a dispenser roller configured to hold a roll of the first material, a plurality of rollers configured to convey the first material from the dispenser roller to the first receiving location, and a stripper plate configured remove at least a portion of the first support layer from a portion of the first elastic layer.Type: ApplicationFiled: April 12, 2019Publication date: October 15, 2020Applicant: Altria Client Services LLCInventors: Gregory L. NELSON, Christopher Ryan Newcomb, James D. Evans, Thien Nguyen, Jarrod W. Chalkley, Robert V. Powell
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Publication number: 20190352026Abstract: Systems and methods for metering a granular material for packaging in pouches are disclosed. A system includes a hopper structured and arranged to hold a granular material in a hopper cavity. The system also includes a measuring system including a measuring cavity and a tube that is slidable in the hopper cavity between a first position unaligned with the measuring cavity and a second position over and aligned with the measuring cavity. The measuring system is structured and arranged to move a portion of the granular material from the hopper cavity to the measuring cavity when the tube is in the first position. The measuring system is structured and arranged to move the portion of the granular material from the measuring cavity to a pouch making machine using pressurized gas when the tube is in the second position.Type: ApplicationFiled: July 30, 2019Publication date: November 21, 2019Applicant: Altria Client Services LLCInventors: Herbert Carrington LONGEST, JR., Jarrod W. CHALKLEY, Tamika S. MURRELL, Leah A. MEYERS, Jeremy J. STRAIGHT, Travis M. GARTHAFFNER
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Patent number: 10399712Abstract: Systems and methods for metering a granular material for packaging in pouches are disclosed. A system includes a hopper structured and arranged to hold a granular material in a hopper cavity. The system also includes a measuring system including a measuring cavity and a tube that is slidable in the hopper cavity between a first position unaligned with the measuring cavity and a second position over and aligned with the measuring cavity. The measuring system is structured and arranged to move a portion of the granular material from the hopper cavity to the measuring cavity when the tube is in the first position. The measuring system is structured and arranged to move the portion of the granular material from the measuring cavity to a pouch making machine using pressurized gas when the tube is in the second position.Type: GrantFiled: December 29, 2014Date of Patent: September 3, 2019Assignee: Altria Client Services LLCInventors: Herbert Carrington Longest, Jr., Jarrod W. Chalkley, Tamika S. Murrell, Leah A. Meyers, Jeremy J. Straight, Travis M. Garthaffner
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Publication number: 20180281997Abstract: The present disclosure provides an apparatus for forming a stream of individual packets, comprising a folder arranged to form a tubular web structure, a feeder arranged to feed the formed tubular web structure to a nip; a first rotor comprising a first sealing jaw and a knife, a second rotor comprising a second sealing jaw and an anvil, the sealing jaws, the knife and anvil rotating into opposing relation at the nip so as to form a severed, completed packet beyond the nip. The apparatus includes an open ended packet catcher adjacent the first and second rotors, which is arranged to catch the severed, completed packets beyond the nip whereby a stream of packets is established.Type: ApplicationFiled: March 29, 2017Publication date: October 4, 2018Inventors: Jarrod W. Chalkley, James D. Evans, Thien Hoang Nguyen, Patrick S. McElhinney
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Publication number: 20150183532Abstract: Systems and methods for metering a granular material for packaging in pouches are disclosed. A system includes a hopper structured and arranged to hold a granular material in a hopper cavity. The system also includes a measuring system including a measuring cavity and a tube that is slidable in the hopper cavity between a first position unaligned with the measuring cavity and a second position over and aligned with the measuring cavity. The measuring system is structured and arranged to move a portion of the granular material from the hopper cavity to the measuring cavity when the tube is in the first position. The measuring system is structured and arranged to move the portion of the granular material from the measuring cavity to a pouch making machine using pressurized gas when the tube is in the second position.Type: ApplicationFiled: December 29, 2014Publication date: July 2, 2015Inventors: Herbert Carrington Longest, JR., Jarrod W. Chalkley, Tamika S. Murrell, Leah A. Meyers, Jeremy J. Straight, Travis M. Garthaffner