Abstract: At least one method, apparatus and system disclosed herein for forming a finFET device having a pass-through structure. A first gate structure and a second gate structure are formed on a semiconductor wafer. A first active area is formed on one end of the first and second gate structures. A second active area is formed on the other end of the first and second gate structures. A trench silicide (TS) structure self-aligned to the first and second gate structures is formed. The TS structure is configured to operatively couple the first active area to the second active area.

Abstract: Semiconductor devices and methods of fabricating the semiconductor devices with cross coupled contacts using patterning for cross couple pick-up are disclosed. One method includes, for instance: obtaining an intermediate semiconductor device; performing a first lithography to pattern a first shape; performing a second lithography to pattern a second shape overlapping a portion of the first shape; processing the first shape and the second shape to form an isolation region at the overlap; and forming four regions separated by the isolation region. An intermediate semiconductor device is also disclosed.

Abstract: At least one method, apparatus and system disclosed herein for forming a finFET device. A gate structure comprising a gate spacer on a semiconductor wafer is formed. A self-aligned contact (SAC) cap is formed over the gate structure. A TS structure is formed. At least one M0 metal structure void is formed. At least one CB structure void adjacent the M0 metal structure void is formed. An etch process is performed the M0 and CB structures voids to the gate structure. At least one CA structure void adjacent the CB structure void is formed. The M0, CB, and CA structure voids are metallized.

Abstract: Semiconductor devices and methods of fabricating the semiconductor devices with chamfer-less via multi-patterning are disclosed. One method includes, for instance: obtaining an intermediate semiconductor device; performing a trench etch into a portion of the intermediate semiconductor device to form a trench pattern; depositing an etching stack; performing at least one via patterning process; and forming at least one via opening into a portion of the intermediate semiconductor device. An intermediate semiconductor device is also disclosed.

Abstract: Semiconductor devices and methods of fabricating the semiconductor devices with chamfer-less via multi-patterning are disclosed. One method includes, for instance: obtaining an intermediate semiconductor device; performing a trench etch into a portion of the intermediate semiconductor device to form a trench pattern; depositing an etching stack; performing at least one via patterning process; and forming at least one via opening into a portion of the intermediate semiconductor device. An intermediate semiconductor device is also disclosed.

Abstract: At least one method, apparatus and system disclosed herein for forming a finFET device having a pass-through structure. A first gate structure and a second gate structure are formed on a semiconductor wafer. A first active area is formed on one end of the first and second gate structures. A second active area is formed on the other end of the first and second gate structures. A trench silicide (TS) structure self-aligned to the first and second gate structures is formed. The TS structure is configured to operatively couple the first active area to the second active area.

Abstract: A method including providing a semiconductor structure having a dielectric stack, hardmask stack, and mandrel layer disposed thereon. An array of mandrels is patterned into the mandrel layer. Mandrel spacers are formed self-aligned on sidewalls of the mandrels. A gapfill layer is disposed and planarized over the semiconductor structure. Non-mandrel pillars are formed over the planarized gapfill layer. Exposed portions of the gapfill layer are etched to form non-mandrel plugs preserved by the pillars. The pillars are removed to form a pattern, the pattern including the non-mandrel plugs. The pattern is utilized to form an array of alternating mandrel and non-mandrel metal interconnection lines in the dielectric stack. The array includes non-mandrel dielectric structures formed from the non-mandrel plugs.

Abstract: A method includes providing a structure having a first, second and third hardmask layer and a mandrel layer disposed respectively over a dielectric stack. An array of mandrels, a beta trench and a gamma trench are patterned into the structure. First inner spacers are formed on sidewalls of the beta trench and second inner spacers are formed on sidewalls of the gamma trench. The first and second inner spacers form a portion of a pattern. The pattern is etched into the dielectric stack to form an array of mandrel and non-mandrel metal lines extending in a Y direction and being self-aligned in an X direction. The portion of the pattern formed by the first and second inner spacers forms a first pair of cuts in a mandrel line and a second pair of cuts in a non-mandrel line respectively. The cuts are self-aligned in the Y direction.

Abstract: A method includes providing a structure having a first hardmask layer, second hardmask layer and mandrel layer disposed respectively over a dielectric stack. An array of mandrels is patterned into the mandrel layer. A gamma trench is patterned into the second hardmask layer and between the mandrels. Self-aligned inner spacers are formed on sidewalls of the gamma trench, the inner spacers forming a portion of a pattern. The pattern is etched into the dielectric stack to form an array of alternating mandrel and non-mandrel metal lines extending in a Y direction and being self-aligned in a perpendicular X direction. The portion of the pattern formed by the inner spacers is utilized to form a pair of non-mandrel line cuts in a non-mandrel line. The non-mandrel line cuts are self-aligned in the Y direction.

Abstract: A method for forming a pattern for interconnection lines and associated continuity dielectric blocks in an integrated circuit includes providing a structure having a mandrel layer disposed over an etch mask layer, the etch mask layer being disposed over a pattern layer and the pattern layer being disposed over a dielectric stack. Patterning an array of mandrels in the mandrel layer. Selectively etching a beta trench entirely in a mandrel of the array, the beta trench overlaying a beta block mask portion of the pattern layer. Selectively etching a gamma trench entirely in the etch mask layer, the gamma trench overlaying a gamma block mask portion of the pattern layer. Selectively etching the structure to form a pattern in the pattern layer, the pattern including the gamma and beta block mask portions.

Abstract: At least one method, apparatus and system disclosed herein for forming a finFET device having a pass-through structure. A first gate structure and a second gate structure are formed on a semiconductor wafer. A first active area is formed on one end of the first and second gate structures. A second active area is formed on the other end of the first and second gate structures. A trench silicide (TS) structure self-aligned to the first and second gate structures is formed. The TS structure is configured to operatively couple the first active area to the second active area.

Abstract: A method includes providing a starting interconnect structure for semiconductor device(s), the starting interconnect structure including a first metallization layer with a first power rail. The method further includes forming a second metallization layer over the first metallization layer with a second power rail, and directly electrically connecting the first power rail and the second power rail, the directly electrically connecting including forming metal-filled vias between the first power rail and the second power rail. The method further includes forming additional metallization layer(s) over the second metallization layer with additional power rail(s), and directly electrically connecting each of the additional power rail(s) to a power rail of a metallization layer directly below.

Abstract: Semiconductor devices and methods of fabricating the semiconductor devices with cross coupled contacts using patterning for cross couple pick-up are disclosed. One method includes, for instance: obtaining an intermediate semiconductor device; performing a first lithography to pattern a first shape; performing a second lithography to pattern a second shape overlapping a portion of the first shape; processing the first shape and the second shape to form an isolation region at the overlap; and forming four regions separated by the isolation region. An intermediate semiconductor device is also disclosed.

Abstract: A method includes providing a structure having a first hardmask layer, interposer layer, second hardmask layer and mandrel layer disposed respectively over a dielectric stack. An array of mandrels is patterned into the mandrel layer with a mandrel mask. An ANA trench is patterned into the mandrel layer with a first cut mask. The ANA trench is patterned into the interposer layer with a second cut mask. An organic planarization layer (OPL) is disposed over the structure. The OPL is etched to dispose it only in the ANA trench such that a top surface of the OPL is lower than the second hardmask layer. The structure is etched to form a pattern in a dielectric layer of the dielectric stack to form an array of metal lines in the dielectric layer, a portion of the pattern formed by the ANA trench forms an ANA region within the dielectric layer.

Abstract: A hard mask is formed into lines and bridges two adjacent lines using mandrels, spacers for the mandrels and a lithographic process for each bridge to create a metal line pattern in a layer of an interconnect structure with a line pitch below lithographic resolution.

Abstract: A method for forming a pattern for interconnection lines and associated continuity dielectric blocks in an integrated circuit includes providing a structure having a mandrel layer disposed over an etch mask layer, the etch mask layer being disposed over a pattern layer and the pattern layer being disposed over a dielectric stack. Patterning an array of mandrels in the mandrel layer. Selectively etching a beta trench entirely in a mandrel of the array, the beta trench overlaying a beta block mask portion of the pattern layer. Selectively etching a gamma trench entirely in the etch mask layer, the gamma trench overlaying a gamma block mask portion of the pattern layer. Selectively etching the structure to form a pattern in the pattern layer, the pattern including the gamma and beta block mask portions.

Abstract: At least one method, apparatus and system disclosed herein for forming a finFET device having a pass-through structure. A first gate structure and a second gate structure are formed on a semiconductor wafer. A first active area is formed on one end of the first and second gate structures. A second active area is formed on the other end of the first and second gate structures. A trench silicide (TS) structure self-aligned to the first and second gate structures is formed. The TS structure is configured to operatively couple the first active area to the second active area.

Abstract: At least one method, apparatus and system disclosed herein for forming a finFET device. A gate structure comprising a gate spacer on a semiconductor wafer is formed. A self-aligned contact (SAC) cap is formed over the gate structure. A TS structure is formed. At least one M0 metal structure void is formed. At least one CB structure void adjacent the M0 metal structure void is formed. An etch process is performed the M0 and CB structures voids to the gate structure. At least one CA structure void adjacent the CB structure void is formed. The M0, CB, and CA structure voids are metallized.

Abstract: A hard mask is formed into lines and bridges two adjacent lines using mandrels, spacers for the mandrels and a lithographic process for each bridge to create a metal line pattern in a layer of an interconnect structure with a line pitch below lithographic resolution.

Abstract: A method of forming a pattern includes providing a structure having an etch mask layer disposed over a pattern layer disposed over a dielectric layer. Disposing first and second trench plugs having different material compositions in the etch mask layer, the first and second trench plugs overlaying gamma and beta block mask portions respectively of the pattern layer. Forming an array of self-aligned spacers disposed on sidewalls of mandrels, the spacers and mandrels defining alternating beta and gamma regions extending normally to the dielectric layer, the gamma region and beta regions extending though portions of the first and second trench plug respectively. Selectively etching the structure to remove any portion of the first trench plug within the beta region and any portion of the second trench plug within the gamma region. Selectively etching the structure to form a pattern in the pattern layer including the block mask portions.