Abstract: An absorbent article with a fastening system with reduced waste and method of manufacturing such an absorbent article is disclosed. The method of manufacturing an absorbent article can include cutting a first web of ear tab material to provide a first ear tab that is registered and cutting a second web of ear tab material to provide a second ear tab that is registered. The method can also include providing a web of ear panel material, coupling the first and second ear tabs to the web of ear panel material, cutting the web of ear panel material to provide first and second ear panels to form first and second ears, and coupling the first and second ears to the absorbent assembly to form at least a portion of the fastening system for the absorbent article. The first and second ears can be configured to be different from one another.

Abstract: An absorbent article with a fastening system with reduced waste and method of manufacturing such an absorbent article is disclosed. The method of manufacturing an absorbent article can include cutting a first web of ear tab material to provide a first ear tab that is registered and cutting a second web of ear tab material to provide a second ear tab that is registered. The method can also include providing a web of ear panel material, coupling the first and second ear tabs to the web of ear panel material, cutting the web of ear panel material to provide first and second ear panels to form first and second ears, and coupling the first and second ears to the absorbent assembly to form at least a portion of the fastening system for the absorbent article. The first and second ears can be configured to be different from one another.

Abstract: An absorbent article with a fastening system with reduced waste and method of manufacturing such an absorbent article is disclosed. The method of manufacturing an absorbent article can include cutting a first web of ear tab material to provide a first ear tab that is registered and cutting a second web of ear tab material to provide a second ear tab that is registered. The method can also include providing a web of ear panel material, coupling the first and second ear tabs to the web of ear panel material, cutting the web of ear panel material to provide first and second ear panels to form first and second ears, and coupling the first and second ears to the absorbent assembly to form at least a portion of the fastening system for the absorbent article. The first and second ears can be configured to be different from one another.

Abstract: An absorbent article with a fastening system with reduced waste and method of manufacturing such an absorbent article is disclosed. The method of manufacturing an absorbent article can include cutting a first web of ear tab material to provide a first ear tab that is registered and cutting a second web of ear tab material to provide a second ear tab that is registered. The method can also include providing a web of ear panel material, coupling the first and second ear tabs to the web of ear panel material, cutting the web of ear panel material to provide first and second ear panels to form first and second ears, and coupling the first and second ears to the absorbent assembly to form at least a portion of the fastening system for the absorbent article. The first and second ears can be configured to be different from one another.

Abstract: A method for positioning side panels during manufacture of a pant includes positioning the side panels on side panel transfer devices. The side panels move perpendicular to a pant transport plane as the pant is transported in the machine direction and the side panels reside on the side panel transfer devices. The side panels can include refastenable fastening components. The method and apparatus can move the fastening components closer together in the cross-machine direction or maintain the fastening components at a constant cross-machine position while the side panels reside on the side panel transfer devices.

Abstract: A panel of a material is transported in operative proximity to an air knife having a nozzle and a curved Coanda surface, such that the panel is folded over the curved Coanda surface as the material is transported in a machine direction. The panel can be folded to a variety of angles and can comprise a refastenable fastening component. Air knives are employed in various methods for folding garment side panels and forming prefastened garments, such as refastenable pants.

Abstract: A method for positioning side panels during manufacture of a pant includes positioning the side panels on side panel transfer devices. The side panels move perpendicular to a pant transport plane as the pant is transported in the machine direction and the side panels reside on the side panel transfer devices. The side panels can include refastenable fastening components. The method and apparatus can move the fastening components closer together in the cross-machine direction or maintain the fastening components at a constant cross-machine position while the side panels reside on the side panel transfer devices.

Abstract: In a method and apparatus for securing engagement between fastening components of a pre-fastened garment the fastening components are aligned in at least partially overlapping relationship with each other and engaged with each other to define an engagement seam. The fastening components are then flexed at the engagement seam to generate a shear stress at the seam to thereby promote increased engagement between the fastening components. In another embodiment, the fastening components are delivered in a predetermined direction to a nip and then drawn into the nip at a speed greater than the speed at which the fastening components are delivered to the nip. The fastening components are passed through the nip generally to squeeze the fastening components together at the engagement seam for promoting enhanced engagement between the fastening components.

Abstract: A process for making prefastened and refastenable garments includes providing a plurality of discrete articles with mating fastening components disposed in the waist regions. First fastening components are separated from one another by an initial transverse distance. The waist region containing the first fastening components is modified to transversely displace these fastening components to a post displacement distance that is not equal to the initial distance. The process allows for convenient alignment of the fastening components to form refastenable seams.

Abstract: In a method and apparatus for securing engagement between fastening components of a pre-fastened garment the fastening components are aligned in at least partially overlapping relationship with each other and engaged with each other to define an engagement seam. The fastening components are then flexed at the engagement seam to generate a shear stress at the seam to thereby promote increased engagement between the fastening components. In another embodiment, the fastening components are delivered in a predetermined direction to a nip and then drawn into the nip at a speed greater than the speed at which the fastening components are delivered to the nip. The fastening components are passed through the nip generally to squeeze the fastening components together at the engagement seam for promoting enhanced engagement between the fastening components.

Abstract: A panel of a material is transported in operative proximity to an air knife having a nozzle and a curved Coanda surface, such that the panel is folded over the curved Coanda surface as the material is transported in a machine direction. The panel can be folded to a variety of angles and can comprise a refastenable fastening component. Air knives are employed in various methods for folding garment side panels and forming prefastened garments, such as refastenable pants.

Abstract: A panel of a material is transported in operative proximity to an air knife having a nozzle and a curved Coanda surface, such that the panel is folded over the curved Coanda surface as the material is transported in a machine direction. The panel can be folded to a variety of angles and can comprise a refastenable fastening component. Air knives are employed in various methods for folding garment side panels and forming prefastened garments, such as refastenable pants.

Abstract: A method for positioning side panels during manufacture of a pant includes positioning the side panels on side panel transfer devices. The side panels move perpendicular to a pant transport plane as the pant is transported in the machine direction and the side panels reside on the side panel transfer devices. The side panels can include refastenable fastening components. The method and apparatus can move the fastening components closer together in the cross-machine direction or maintain the fastening components at a constant cross-machine position while the side panels reside on the side panel transfer devices.

Abstract: A method of folding pants is suitable for use with discrete articles including mechanical fastening components and suitable for the manufacture of prefastened and refastenable pants. The discrete articles define leading and trailing halves with opposed side panels. The leading side panels can be maintained separate from the trailing side panels during folding and until the discrete articles are downstream of a folding nip.

Abstract: A method for positioning side panels during manufacture of a pant includes positioning the side panels on side panel transfer devices. The side panels move perpendicular to a pant transport plane as the pant is transported in the machine direction and the side panels reside on the side panel transfer devices. The side panels can include refastenable fastening components. The method and apparatus can move the fastening components closer together in the cross-machine direction or maintain the fastening components at a constant cross-machine position while the side panels reside on the side panel transfer devices.

Abstract: A method of folding pants is suitable for use with discrete articles including mechanical fastening components and suitable for the manufacture of prefastened and refastenable pants. The discrete articles define leading and trailing halves with opposed side panels. The leading side panels can be maintained separate from the trailing side panels during folding and until the discrete articles are downstream of a folding nip.

Abstract: A panel of a material is transported in operative proximity to an air knife having a nozzle and a curved Coanda surface, such that the panel is folded over the curved Coanda surface as the material is transported in a machine direction. The panel can be folded to a variety of angles and can comprise a refastenable fastening component. Air knives are employed in various methods for folding garment side panels and forming prefastened garments, such as refastenable pants.

Abstract: A method for positioning side panels during manufacture of a pant includes positioning the side panels on side panel transfer devices. The side panels move perpendicular to a pant transport plane as the pant is transported in the machine direction and the side panels reside on the side panel transfer devices. The side panels can include refastenable fastening components. The method and apparatus can move the fastening components closer together in the cross-machine direction or maintain the fastening components at a constant cross-machine position while the side panels reside on the side panel transfer devices.

Abstract: A process for making prefastened and refastenable garments includes providing a plurality of discrete articles with mating fastening components disposed in the waist regions. First fastening components are separated from one another by an initial transverse distance. The waist region containing the first fastening components is modified to transversely displace these fastening components to a post displacement distance that is not equal to the initial distance. The process allows for convenient alignment of the fastening components to form refastenable seams.

Abstract: A method for positioning side panels during manufacture of a pant includes positioning the side panels on side panel transfer devices. The side panels move perpendicular to a pant transport plane as the pant is transported in the machine direction and the side panels reside on the side panel transfer devices. The side panels can include refastenable fastening components. The method and apparatus can move the fastening components closer together in the cross-machine direction or maintain the fastening components at a constant cross-machine position while the side panels reside on the side panel transfer devices.