Patents by Inventor Jason M. LeFevre

Jason M. LeFevre has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12109656
    Abstract: A three-dimensional (3D) metal object manufacturing apparatus is configured to increase the oxidation of ejected melted metal drops for the formation of metal support structures during manufacture of a metal object with the apparatus. The oxidation can be increased by either increasing a distance between the ejector head and a platform supporting the metal object or by providing an air flow transverse to the direction of movement of the melted metal drops, or both.
    Type: Grant
    Filed: June 21, 2021
    Date of Patent: October 8, 2024
    Assignee: Additive Technologies LLC
    Inventors: Chu-Heng Liu, Paul J. McConville, Jason M. LeFevre, Douglas K. Herrmann, Seemit Praharaj
  • Patent number: 12086403
    Abstract: Devices include first and second frame elements having mounting points connectable to opposite ends (e.g., first end, second end) of the touchscreen. First and second rollers are connected, respectively, to the first and second frame elements. A web of transparent material is supported by and between the first and second rollers. Further, an ultraviolet light device is connected to the second frame element and is positioned to expose the web of transparent material to ultraviolet radiation to disinfect the transparent material between users.
    Type: Grant
    Filed: March 3, 2021
    Date of Patent: September 10, 2024
    Assignee: Xerox Corporation
    Inventors: Douglas K. Herrmann, Seemit Praharaj, Jason M. LeFevre, Paul J. McConville, Chu-Heng Liu, Linn C. Hoover, David A. VanKouwenberg
  • Patent number: 12070945
    Abstract: A method of operating a printer identifies image areas and image features in ink image content data that are likely to produce ink blur within an ink image. The ink image content data for these areas and features is modified to attenuate the appearance of ink blur. The image areas identified as being likely to produce ink blur are the trailing edge and the side edges of the ink image content data. The modification of the ink image content data for the features and predetermined areas improves the quality of the printed ink image.
    Type: Grant
    Filed: June 9, 2022
    Date of Patent: August 27, 2024
    Assignee: Xerox Corporation
    Inventors: Jorge A. Alvarez, Jason M. LeFevre, Seemit Praharaj, Chu-Heng Liu, Douglas K. Herrmann
  • Publication number: 20240262114
    Abstract: An inkjet printer and method of operating the inkjet printer ejects ink drops onto coated areas of a media transport exposed in the inter-document zones between successive media sheets passing through a print zone of the printer to maintain the operational status of the inkjets ejecting the ink drops. Absorbent material is positioned outside of the print zone to contact the media transport and remove the ejected ink drops from the coated areas. The absorbent material can be configured about two rollers so operating an actuator to rotate one of the rollers pulls absorbent material from a supply roll to a take-up roll to provide clean absorbent material for removal of the ejected ink drops from time to time.
    Type: Application
    Filed: February 3, 2023
    Publication date: August 8, 2024
    Inventors: Varun Sambhy, Jason M. LeFevre, Seemit Praharaj, Douglas K. Herrmann
  • Patent number: 12053982
    Abstract: A method of operating a printer identifies image areas in ink image content data that are likely to affected by airflow disturbances to produce ink blur within an ink image. Inkjets farthest from these areas are selected to eject ink drops into these areas to form portions of an ink image. The image areas identified as being likely to produce ink blur are the leading edge, trailing edge, and side edge of the ink image content data. The ink drops ejected by these selected inkjets and their satellites are less likely to be affected adversely by the airflow disturbances.
    Type: Grant
    Filed: September 14, 2022
    Date of Patent: August 6, 2024
    Assignee: Xerox Corporation
    Inventors: Seemit Praharaj, Jason M. LeFevre, Douglas K. Herrmann, Chu-Heng Liu, Jorge A. Alvarez
  • Publication number: 20240253363
    Abstract: An inkjet printer prints on a first side of a media sheet less than all of the color separations in an image, generates a first set of image data of the printed color separations to identify image features, returns the partially printed media sheet to a position that precedes the print zone in the printer, generates a second set of image data of the partially printed media sheet before it reenters the print zone to identify the image features, compares the positions of the image features in the first set of image data to the positions of the image features in the second set of image data to register one or more color separations remaining to be printed with the color separations printed on the first side of the media sheet, and prints the remaining registered color separations on the first side of the partially printed media sheet.
    Type: Application
    Filed: February 1, 2023
    Publication date: August 1, 2024
    Inventors: Douglas K. Herrmann, Seemit Praharaj, Jason M. LeFevre, Jorge A. Alvarez, Chu-Heng Liu
  • Publication number: 20240253361
    Abstract: An inkjet printer and method of operating the inkjet printer modifies the image content data for an ink image to be printed on a media sheet to maintain the operational status of each inkjet in the inkjet printer. For each inkjet that is operated less than an operational threshold, image data is added to the image content data to operate each inkjet at the operational threshold.
    Type: Application
    Filed: January 27, 2023
    Publication date: August 1, 2024
    Inventors: Jason M. LeFevre, Douglas K. Herrmann, Seemit Praharaj, Varun Sambhy
  • Publication number: 20240207925
    Abstract: A three-dimensional (3D) metal object manufacturing apparatus is equipped with a movable directed energy source to melt hardened metal drops and form an oxidation layer. A metal support structure can be formed over the oxidation layer, an object feature can be formed over the oxidation layer, or both a metal support structure and an object feature can be formed over oxidation layers located at opposite sides of a metal support structure. The oxidation layers weakly attach the metal support structure to the object feature supported by the metal support structure so the support structure can be easily removed after manufacture of the object is complete.
    Type: Application
    Filed: March 5, 2024
    Publication date: June 27, 2024
    Inventors: Paul J. McConville, Douglas K. Herrmann, Seemit Praharaj, Jason M. LeFevre, Chu-Heng Liu
  • Publication number: 20240173769
    Abstract: A system and method of characterizing drops of printing material in a 3D printer is disclosed, which includes ejecting a drop from a nozzle of an ejector in the 3D printer, intersecting the drop with a beam while the drop is in-flight, and determining one or more physical characteristics of the drop. The system and method may include where the drop intersects the beam between the nozzle and a substrate of the 3D printer or the drop intersects the beam between the nozzle and a top surface of a part printed by the 3D printer. The beam is located between an emitter and a detector are each positioned external to one or more side walls of a 3D printer. A physical characteristic of the drop may include drop size, drop shape, or drop mass and comparison with a reference.
    Type: Application
    Filed: November 29, 2022
    Publication date: May 30, 2024
    Applicant: XEROX CORPORATION
    Inventors: Douglas K. HERRMANN, Jason M. LeFEVRE, Seemit PRAHARAJ, Varun SAMBHY
  • Publication number: 20240123501
    Abstract: A method of forming a three-dimensional printed part is disclosed, including ejecting a drop of print material from an ejector for a printing system in a substantially vertical trajectory, directing a stream of inert gas toward the drop of print material from a first direction, and diverting the drop of print material from the substantially vertical trajectory prior to the drop of print material landing onto a surface. The method includes directing a stream of inert gas toward the drop of print material from other directions. A printing system includes at least a first channel oriented in a first plane parallel to the substrate and positioned between the substrate and the ejector, and a gas supply connected to the first channel.
    Type: Application
    Filed: October 18, 2022
    Publication date: April 18, 2024
    Applicant: XEROX CORPORATION
    Inventors: Jason M. LeFevre, Seemit Praharaj, Douglas K. Herrmann, Varun Sambhy
  • Publication number: 20240123504
    Abstract: A printing system and method of forming a three-dimensional printed part in a printing system is disclosed, including forming a three-dimensional printed part in a printing system includes depositing a first print material onto a substrate or a partially formed three-dimensional metal part, depositing a second print material may include an oxidizing agent onto the partially formed three-dimensional part, and forming an oxidized layer on a top surface of the partially formed three-dimensional part.
    Type: Application
    Filed: October 18, 2022
    Publication date: April 18, 2024
    Applicant: XEROX CORPORATION
    Inventors: Varun Sambhy, Seemit Praharaj, Jason M. LeFevre, Douglas K. Herrmann
  • Publication number: 20240100601
    Abstract: A three-dimensional (3D) metal object manufacturing apparatus is equipped with a vessel having a receptacle that holds melted metal. The vessel has one or more electrical coils positioned at an upper end of the vessel near an inlet for solid metal that is melted within the receptacle. AC electrical current is passed through the one or more electrical coils to produce traveling magnetic fields in the melted metal at the upper end of the receptacle in the vessel to stir the melted metal and attenuate the formation of dross in the melted metal.
    Type: Application
    Filed: September 27, 2022
    Publication date: March 28, 2024
    Inventors: Douglas K. Herrmann, Varun Sambhy, Jason M. LeFevre, Seemit Praharaj
  • Patent number: 11931799
    Abstract: A three-dimensional (3D) metal object manufacturing apparatus is equipped with a movable directed energy source to melt hardened metal drops and form an oxidation layer. A metal support structure can be formed over the oxidation layer, an object feature can be formed over the oxidation layer, or both a metal support structure and an object feature can be formed over oxidation layers located at opposite sides of a metal support structure. The oxidation layers weakly attach the metal support structure to the object feature supported by the metal support structure so the support structure can be easily removed after manufacture of the object is complete.
    Type: Grant
    Filed: August 26, 2021
    Date of Patent: March 19, 2024
    Assignee: Additive Technologies LLC
    Inventors: Paul J. McConville, Douglas K. Herrmann, Seemit Praharaj, Jason M. LeFevre, Chu-Heng Liu
  • Publication number: 20240083165
    Abstract: A method of operating a printer identifies image areas in ink image content data that are likely to affected by airflow disturbances to produce ink blur within an ink image. Inkjets farthest from these areas are selected to eject ink drops into these areas to form portions of an ink image. The image areas identified as being likely to produce ink blur are the leading edge, trailing edge, and side edge of the ink image content data. The ink drops ejected by these selected inkjets and their satellites are less likely to be affected adversely by the airflow disturbances.
    Type: Application
    Filed: September 14, 2022
    Publication date: March 14, 2024
    Inventors: Seemit Praharaj, Jason M. LeFevre, Douglas K. Herrmann, Chu-Heng Liu, Jorge A. Alvarez
  • Patent number: 11912045
    Abstract: A method of operating a printer evaluates the effect of printing a print job with two different orientations of the image content data for the print job. The orientation that produces the least increase in the cross-process direction displacement error for the inkjets in the printer is selected for printing the print job. By attenuating the increase in cross-process direction displacement error, the interval between printhead maintenance operations is increased.
    Type: Grant
    Filed: March 24, 2022
    Date of Patent: February 27, 2024
    Assignee: Xerox Corporation
    Inventors: Jason M. LeFevre, Seemit Praharaj, Douglas K. Herrmann, Chu-Heng Liu, Jorge A. Alvarez
  • Patent number: 11890673
    Abstract: A dross extraction system for a printer is disclosed, which includes an ejector defining an inner cavity associated therewith, the inner cavity retaining a liquid printing material. The dross extraction system also includes a first inlet coupled to the inner cavity of the ejector, a probe external to the ejector, which is selectably positionable to contact the liquid printing material to attract dross thereto, thereby extracting dross from the liquid printing material when the probe is withdrawn from the liquid printing material. A method of extracting dross from a metal jetting printer is also disclosed, which includes pausing an operation of the metal jetting printer, advancing a probe into a melt pool within a nozzle pump reservoir in the metal jetting printer, extracting dross from the metal printing material and onto the probe, retracting the probe from the nozzle pump reservoir, and resuming the operation of the metal jetting printer.
    Type: Grant
    Filed: July 13, 2021
    Date of Patent: February 6, 2024
    Assignee: ADDITIVE TECHNOLOGIES, LLC
    Inventors: Linn C. Hoover, Joseph C. Sheflin, Jason M. LeFevre, Seemit Praharaj, David Alan Vankouwenberg, Chu-Heng Liu, Douglas K. Herrmann
  • Patent number: 11878349
    Abstract: A three-dimensional (3D) metal object manufacturing apparatus is equipped with two solid metal moving mechanisms that are independently operated to move two different metals into the receptacle of a vessel in a melted metal drop ejecting apparatus. The ejector is operated to form object features with melted metal drops of one of the two different metals and to form support features with melted metal drops of the other of the two different metals. The thermal expansion coefficients of the two metals are sufficiently different that the support features easily separate from the object features after the object and support features cool.
    Type: Grant
    Filed: August 3, 2021
    Date of Patent: January 23, 2024
    Assignee: Xerox Corporation
    Inventors: Seemit Praharaj, Douglas K. Herrmann, Thomas J. Wyble, Jason M. LeFevre, Chu-Heng Liu, Paul J. McConville
  • Publication number: 20240001444
    Abstract: A printing system is disclosed, including a metal ejecting apparatus, which may include a structure defining an inner cavity to receive a metal printing material, and a nozzle orifice in connection with the inner cavity and configured to eject one or more droplets of a liquid metal may include the metal printing material. The printing system also includes a first print material feed system configured to supply a first print material into the inner cavity. The printing system also includes a second print material feed system may include a second print material configured to measure a level of metal printing material in the inner cavity, where the second print material is a wire. A method of sensing and controlling level in a metal jetting apparatus is also disclosed.
    Type: Application
    Filed: June 29, 2022
    Publication date: January 4, 2024
    Applicant: XEROX CORPORATION
    Inventors: Jason M. LeFevre, Douglas K. Herrmann, Seemit Praharaj
  • Patent number: 11853629
    Abstract: A method of operating an inkjet printer identifies a thermal load that will be imposed on the printheads in the inkjet printer during execution of a print job and identifies a remedial action to reduce the thermal load if the thermal load increases the temperature of the printheads above an upper threshold of a predetermined temperature range. The thermal load is identified from the ink image content data for the print job, the print job parameters for the print job, and environmental condition measurements received from sensors in the printer. The remedial actions include manipulation of the print job queue, alteration of print job parameters, and active cooling to remove heat from the printheads or media within the printer.
    Type: Grant
    Filed: October 27, 2022
    Date of Patent: December 26, 2023
    Assignee: Xerox Corporation
    Inventors: Chu-Heng Liu, Jason M. LeFevre, Seemit Praharaj, Jorge A. Alvarez, Douglas K. Herrmann
  • Patent number: 11850842
    Abstract: A printing system comprises a print fluid deposition assembly, a media transport device, and an air flow control system. The print fluid deposition assembly comprises a carrier plate and a printhead arranged to eject a print fluid through an opening of the carrier plate to a deposition region. The media transport device holds a print medium against the movable support surface by vacuum suction and transports the print medium through the deposition region. The air flow control system comprises an air supply unit comprising air flow guide structure extending into the opening of the carrier plate between the carrier plate and the printhead to flow air through the opening. The air flow control system controls the air supply unit to selectively flow the air based on a location of a print medium relative to the printhead.
    Type: Grant
    Filed: March 29, 2021
    Date of Patent: December 26, 2023
    Assignee: XEROX CORPORATION
    Inventors: Patrick Jun Howe, John Patrick Baker, Brian M. Balthasar, Glenn Batchelor, Anthony Salvatore Condello, Ali R. Dergham, Timothy P. Foley, Douglas K. Herrmann, Richard A. Kalb, Peter John Knausdorf, Jason M. LeFevre, Jack T. Lestrange, Chu-Heng Liu, Paul J. McConville, Seemit Praharaj, Palghat S. Ramesh, Joseph C. Sheflin, Emmett James Spence, Robert Jian Zhang, Megan Zielenski