Abstract: A method includes forming fluid conduit inside a heat shield in an additive manufacturing process, removing powder from an interior passage of the fluid conduit and from an insulation gap defined between the fluid conduit and the heat shield, separating the heat shield and fluid conduit from the build platform, and shifting the fluid conduit to a shifted position relative to the heat shield. The method includes securing the fluid conduit to the heat shield in the shifted position.

Abstract: An embodiment of a torch igniter for a combustor of a gas turbine engine includes a combustion chamber oriented about an axis, a cap defining an axially upstream end of the combustion chamber, a tip defining the axially downstream end of the combustion chamber, an igniter wall extending from the cap to the tip and defining a radial extent of the combustion chamber, a structural wall coaxial with and surrounding the igniter wall, an outlet passage defined by the igniter wall within the tip, a glow plug housing configured to receive a glow plug and allow an innermost end of the glow plug to extend into the combustion chamber, and a cooling system. The cooling system includes an air inlet formed within an exterior of the structural wall, a cooling channel forming a flow path through the structural wall at the glow plug housing, and an air passage.

Abstract: An embodiment of a combustor for a gas turbine engine includes a combustor case, a combustor liner disposed within the combustor case, a fuel nozzle, and a torch igniter within the combustor case. The torch igniter includes a combustion chamber, a cap defining the upstream end of the combustion chamber and configured to receive a fuel injector and a surface igniter, a tip defining the downstream end of the combustion chamber, an annular igniter wall extending from the cap to the tip and defining a radial extent of the combustion chamber, a structural wall coaxial with and surrounding the igniter wall, and an outlet passage within the tip that fluidly connects the combustion chamber to the combustor. The torch igniter is situated such that the tip is mounted through the combustor liner, the combustion chamber is within the combustor case, and the cap extends through the combustor case.

Abstract: A fluid distributor includes a distributor body defining a plurality of fluid distributor passages therethrough. Each of the fluid distributor passages winds in swirl direction about a swirl axis. The swirl direction defines a swirl angle of at least 60 degrees relative to the swirl axis. Each of the fluid distributor passages defines a floor and opposed ceiling, and an opposed pair of sidewalls. At least one of the floor and/or the ceiling is vaulted to define a surface that is angled less than 60 degrees relative to the swirl axis.

Abstract: A method includes forming a fluid conduit inside a heat shield in an additive manufacturing process, wherein a fluid nozzle is defined at a downstream end of the fluid conduit, and wherein the heat shield is formed about the fluid nozzle. The method includes removing powder from an interior passage of the fluid conduit and fluid nozzle and from an insulation gap defined between the heat shield and the fluid conduit and fluid nozzle. The method includes separating the heat shield, fluid conduit, and fluid nozzle from the build platform. The method includes shifting the fluid conduit and fluid nozzle to a shifted position relative to the heat shield, and securing the fluid conduit and fluid nozzle to the heat shield in the shifted position.

Abstract: A torch ignitor system provides a continuous flame to ignite fuel within a combustor of a gas turbine engine. The torch ignitor system includes a manifold and a plurality of torch nozzles to enable the flame or torch to simultaneously ignite multiple fuel nozzles within the combustor of the gas turbine engine.

Abstract: An embodiment of a torch igniter for a combustor of a gas turbine engine comprises a combustion chamber oriented about an axis, a cap defining an axially upstream end of the combustion chamber and oriented about the axis, a tip defining an axially downstream end of the combustion chamber, a structural wall coaxial with and surrounding the igniter wall, an outlet passage defined by the igniter wall within the tip, and a cooling system. The cooling system comprises an air inlet formed within the structural wall, a first flow path disposed between the structural wall and the igniter wall, and an aperture extending through the igniter wall transverse to the flow direction. The aperture directly fluidly connects the first flow path to the combustion chamber.

Abstract: A fuel injector system for a torch igniter includes an injector body centered on an axis, a receiving aperture formed in a cap of the torch igniter, an injector aperture, an air channel, a fuel channel, and a purge passage formed in a housing of the torch igniter and fluidly connected to a cooling air source. The injector body includes an axial wall at a first axial end of the injector body, an outer wall connected to the axial wall and extending along the axis transverse to the first wall, and an inner portion connected to the axial wall and extending along the axis transverse to the axial wall. An outer surface of the inner portion is spaced a distance from an inner surface of the outer wall, forming an insulating space between the outer wall and the inner portion.

Abstract: A method of making a fluid injection component for a gas turbine engine includes depositing material onto a piece of tube stock. The method includes machining an elbow into the deposited material, wherein machining the elbow includes forming a braze joint surface in the deposited material. Depositing can include laser cladding the material onto the piece of tube stock.

Abstract: A torch ignitor system provides a continuous flame to ignite fuel within a combustor of a gas turbine engine. The torch ignitor system includes a manifold and a plurality of torch nozzles to enable the flame or torch to simultaneously ignite multiple fuel nozzles within the combustor of the gas turbine engine.

Abstract: A fluid nozzle includes a first fluid circuit, a second fluid circuit spaced apart from the first fluid circuit and a fuel circuit. The fuel circuit is defined between the first and second fluid circuits and between a first fuel circuit wall and a second fuel circuit wall. A ring-shaped permeable barrier is positioned between the first and second fuel circuit walls configured and adapted to provide a controlled resistance to fuel flow. A fuel distributor includes a first fuel circuit wall and a second fuel circuit wall spaced apart from the first fuel circuit wall. A fuel circuit is defined between the first and second fuel circuit walls. A ring-shaped permeable barrier is positioned between first and second fuel circuit walls. A combustion assembly includes a combustor housing, a combustor dome positioned at an upstream end of the combustor housing, and a fluid nozzle positioned adjacent the combustor dome.

Abstract: A method comprising applying braze to a joint location of two work pieces and applying local heating to the joint location of the two work pieces until braze melting temperature is achieved to melt the braze while maintaining temperature of more remote portions of each work piece. The method includes reducing heating of the braze to form a braze joint joining the joint location of the two work pieces.

Abstract: A system includes an air manifold, a fuel manifold, and a plurality of fuel injectors. At least one of the fuel injectors includes a heat exchanger portion for supplying compressed, cooled air form the heat exchanger portion to the air manifold. An air valve is operatively connected to an outlet of the air manifold for controlling release of air from the air manifold. A controller is operatively connected to the air valve, wherein the controller includes machine readable instructions configured to control the air valve to regulate flow of air through the air valve based on fuel temperatures in the fuel channel. The machine readable instructions can be configured to cause the controller to flow air through the air valve in a heat exchange mode if a fuel temperature in the fuel injectors is below a predetermined fuel temperature.

Abstract: A system includes a combustor. The combustor has a combustor wall with a combustor dome at an upstream end of the combustor wall, and an outlet at a downstream end of the combustor wall opposite the upstream end. The combustor wall includes an inner wall portion and an outer wall portion defining an interior of the combustor therebetween. Each of the inner wall portion and outer wall portion extends from the combustor dome to the downstream end of the combustor wall. The combustor wall includes an air cooling passage embedded inside at least one of the inner wall portion and the outer wall portion. The air cooling passage extends from the upstream end of the combustor wall to the downstream end of the combustor wall.

Abstract: A fuel injector includes a fuel nozzle configured to issue a spray of fuel from a fuel outlet in a downstream direction along an injection axis. The fuel nozzle includes a nozzle body that defines a main flow passage therethrough. An injection fuel line is in fluid communication with the fuel nozzle to supply fuel to the fuel nozzle. A torch ignitor with a flame outlet opens into the main flow passage of the fuel nozzle for issuing flame into the main flow passage. The flame outlet meets the main flow passage at a position that is downstream of the fuel outlet with respect to the downstream direction along the injection axis.

Abstract: An embodiment of a combustor for a gas turbine engine includes a combustor case, a combustor liner disposed within the combustor case, a fuel nozzle at an upstream end of the combustor liner, a torch igniter within the combustor case, and a removable fuel injector. The torch igniter includes a combustion chamber, a cap configured to receive a removable fuel injector and a surface igniter, a tip, an annular igniter wall extending from the cap to the tip and defining a radial extent of the combustion chamber, a structural wall coaxial with and surrounding the igniter wall, and an outlet passage within the tip which fluidly connects the combustion chamber to the combustor. The removable fuel injector extends through a fuel injector opening of the combustor case. The diameter of the fuel injector opening is wider than a fuel injector diameter of the removable fuel injector.

Abstract: An embodiment of a torch igniter for a combustor of a gas turbine engine includes a combustion chamber oriented about an axis, a cap defining the axially upstream end of the combustion chamber and situated on the axis, a tip defining the axially downstream end of the combustion chamber, an igniter wall extending from the cap to the tip and defining a radial extent of the combustion chamber, a structural wall coaxial with and surrounding the igniter wall, an outlet passage defined by the igniter wall within the tip, wherein the outlet passage fluidly connects the combustion chamber to the combustor of the gas turbine engine, and a cooling system. The cooling system has an air inlet, a cooling channel, and an aperture. The cooling channel forms a flow path having a first axial section, a second axial section, a radially inward section, and a radially outward section.

Abstract: A multipoint fuel injection system comprises an injection system segment including a circumferentially extending outer support defining a fuel manifold with a plurality of manifold passages extending circumferentially therethrough. A first connector is included at a first circumferential end of the outer support and a second connector is included at a second circumferential end of the outer support opposite the first circumferential end. The first and second connectors are each configured to connect each manifold passage with a manifold passages of a respective outer support of a circumferentially adjacent injection system segment. The system includes a circumferentially extending inner support and a plurality of circumferentially spaced apart feed arms extending radially between the inner support and the outer support. A plurality of outlet openings extend in an axial direction from each feed arm for feeding respective injection nozzles.

Abstract: A method includes joining a fuel plurality of injection components to a fuel manifold, wherein for each fuel injection component in the plurality of fuel injection components, a metallic joint is formed joining and sealing the fuel injection component to the manifold. A system includes a fuel manifold. A plurality of fuel injection components are connected in fluid communication with the fuel manifold with metallic joints sealing between each of the plurality of fuel injection components and the fuel manifold to prevent leakage from between the manifold and the plurality of fuel injection components.

Abstract: A method comprising applying braze to a joint location of two work pieces and applying local heating to the joint location of the two work pieces until braze melting temperature is achieved to melt the braze while maintaining temperature of more remote portions of each work piece. The method includes reducing heating of the braze to form a braze joint joining the joint location of the two work pieces.