Abstract: Molding assemblies and molding processes are disclosed. The molding assemblies are for producing a product and include a first subassembly and a second subassembly for the producing of the product. The first subassembly includes a cavity insert arrangement corresponding with the design of the product, a movable insert abutting the cavity insert arrangement, and rail members securing the movable insert with interlocking features at a specific location, the specific location being one of multiple movable insert positions. The molding process includes molding a first product with the movable insert and the additional movable insert being positioned at a first movable insert portion, removing the subassembly from the second subassembly, re-positioning the movable insert and the additional movable insert to a second movable insert position, and molding a second product with the movable insert and the additional movable insert being positioned at the second movable insert portion.

Abstract: Molding assemblies and molding processes are disclosed. The molding assemblies are for producing a product and include a first subassembly and a second subassembly for the producing of the product. The first subassembly includes a cavity insert arrangement corresponding with the design of the product, a movable insert abutting the cavity insert arrangement, and rail members securing the movable insert with interlocking features at a specific location, the specific location being one of multiple movable insert positions. The molding process includes molding a first product with the movable insert and the additional movable insert being positioned at a first movable insert portion, removing the subassembly from the second subassembly, re-positioning the movable insert and the additional movable insert to a second movable insert position, and molding a second product with the movable insert and the additional movable insert being positioned at the second movable insert portion.

Abstract: A fiber gripper component includes a fiber receiving recess which extends from a first surface of the fiber gripper component toward a second surface of the fiber gripper component. The fiber receiving recess extends from a front face to a rear face. The fiber receiving recess has a fiber receiving surface which is positioned between the first surface and the second surface. A plurality of resilient fiber receiving grooves extend from the fiber receiving surface toward the second surface. The resilient fiber receiving grooves have a width which is less than an outer-diameter dimension of mating optical fibers to provide a press fit of the optical fibers into the resilient fiber receiving grooves. The fiber gripper component is molded with tolerances in the submicron range to maintain part functionality to allow automatable fiber assembly.

Abstract: A ferrule for optical connectors. The ferrule includes a mating face for mating with a mating ferrule. Fiber receiving openings extend through the mating face. A protrusion surface extends from the mating face. The protrusion surface surrounds the fiber receiving openings, wherein all of the fiber receiving openings extend through the protrusion surface of the mating face. A top surface of the ferrule has an opening, the opening is positioned proximate to the mating face. A fiber positioning member is positioned in the ferrule, the fiber positioning member has channels which cooperate with individual fibers to properly position and retain the fibers in the ferrule. The channels have tapered surfaces which guide the fibers into the channels smoothly without the fiber abutting on the wall of the channels.

Abstract: A method of separating wires from a wire bundle includes positioning a cable with a wire bundle at a wire separating area, positioning a gas nozzle at the wire separating area, and directing gas flow at the wire bundle to separate the wires from the wire bundle. A wire separating system is used to separate wires and including a cable holder having a fixture holding a cable with a wire bundle extending into a wire separating area. The system includes a gas nozzle at the wire separating area that directs gas flow into the wire separating area at the wire bundle. The gas flow separates individual wires from the wire bundle. A wire gripper is provided at the wire separating area. The wire gripper grasps the separated wire from the wire bundle.

Abstract: A method of separating wires from a wire bundle includes positioning a cable with a wire bundle at a wire separating area, positioning a gas nozzle at the wire separating area, and directing gas flow at the wire bundle to separate the wires from the wire bundle. A wire separating system is used to separate wires and including a cable holder having a fixture holding a cable with a wire bundle extending into a wire separating area. The system includes a gas nozzle at the wire separating area that directs gas flow into the wire separating area at the wire bundle. The gas flow separates individual wires from the wire bundle. A wire gripper is provided at the wire separating area. The wire gripper grasps the separated wire from the wire bundle.