Abstract: Electric power assisted steering (EPAS) systems for solid axle front suspension vehicles are described. An example EPAS system includes an idler arm having a first end and a second end. The first end of the idler arm is coupled to a frame of the vehicle. The example EPAS system further includes an EPAS rack assembly having an input shaft, a rack, an electric motor, and an output link. The rack is coupled to the input shaft and is movable in response to movement of the input shaft. The electric motor is coupled to the rack. The electric motor provides powered assistance to movement of the rack. The output link has a first end and a second end. The first end of the output link is coupled to the rack. The second end of the output link is coupled to the second end of the idler arm.

Abstract: Electric power assisted steering (EPAS) systems for solid axle front suspension vehicles are described. An example EPAS system includes an idler arm having a first end and a second end. The first end of the idler arm is coupled to a frame of the vehicle. The example EPAS system further includes an EPAS rack assembly having an input shaft, a rack, an electric motor, and an output link. The rack is coupled to the input shaft and is movable in response to movement of the input shaft. The electric motor is coupled to the rack. The electric motor provides powered assistance to movement of the rack. The output link has a first end and a second end. The first end of the output link is coupled to the rack. The second end of the output link is coupled to the second end of the idler arm.

Abstract: A wheel support knuckle and trailing arm assembly that is attached to a toe link of a vehicle suspension system. The trailing arm assembly is formed by a blade member and a reinforcement member. The wheel support knuckle defines an axle bore and includes an integrally formed upper link receptacle and an integrally formed brake caliper track. The toe link is retained on the trailing arm assembly by a clevis formed by a transverse wall formed in the blade member and a parallel transverse wall formed in the reinforcement member. An alternative embodiment discloses a one-piece trailing arm that defines a clevis for connection to the toe link between a transverse wall and a tab that extends parallel to the transverse wall. A method of making cast wheel support knuckle and stamped trailing arm assembly is also disclosed.

Abstract: A wheel support knuckle and trailing arm assembly that is attached to a toe link of a vehicle suspension system. The trailing arm assembly is formed by a blade member and a reinforcement member. The wheel support knuckle defines an axle bore and includes an integrally formed upper link receptacle and an integrally formed brake caliper track. The toe link is retained on the trailing arm assembly by a clevis formed by a transverse wall formed in the blade member and a parallel transverse wall formed in the reinforcement member. An alternative embodiment discloses a one-piece trailing arm that defines a clevis for connection to the toe link between a transverse wall and a tab that extends parallel to the transverse wall. A method of making cast wheel support knuckle and stamped trailing arm assembly is also disclosed.

Abstract: A wheel support knuckle and trailing arm assembly that is attached to a toe link of a vehicle suspension system. The trailing arm assembly is formed by a blade member and a reinforcement member. The wheel support knuckle defines an axle bore and includes an integrally formed upper link receptacle and an integrally formed brake caliper track. The toe link is retained on the trailing arm assembly by a clevis formed by a transverse wall formed in the blade member and a parallel transverse wall formed in the reinforcement member. An alternative embodiment discloses a one-piece trailing arm that defines a clevis for connection to the toe link between a transverse wall and a tab that extends parallel to the transverse wall. A method of making cast wheel support knuckle and stamped trailing arm assembly is also disclosed.

Abstract: A wheel support knuckle and trailing arm assembly that is attached to a toe link of a vehicle suspension system. The trailing arm assembly is formed by a blade member and a reinforcement member. The wheel support knuckle defines an axle bore and includes an integrally formed upper link receptacle and an integrally formed brake caliper track. The toe link is retained on the trailing arm assembly by a clevis formed by a transverse wall formed in the blade member and a parallel transverse wall formed in the reinforcement member. An alternative embodiment discloses a one-piece trailing arm that defines a clevis for connection to the toe link between a transverse wall and a tab that extends parallel to the transverse wall. A method of making cast wheel support knuckle and stamped trailing arm assembly is also disclosed.