Abstract: The present invention relates to stable and white iron fortification and iron+iodine double fortification agents, their preparation and use in fortification of salt. These agents help overcome the normal difficulties encountered in iron and iodine fortification such as low iodine stability on storage, development of colour and odour, and use of unwanted additives to impart stability. In one of the invented products, both iron and iodine coexist in stable manner in the same matrix which allow for a more uniform distribution of iodine. The process of preparation is demonstrated to be scalable and utilizes commonly available raw materials which would enable the products to be synthesized in affordable manner.

Abstract: Development of a novel process for preparation of synthetic hydrotalcite using three industrial wastes such as aluminum chloride waste-generated in any of reaction where anhydrous aluminum chloride is used as Leawis acid catalyst such as Freidel Craft reaction, bittern containing magnesium compounds generated in solar salt work using brines such as sea brine and subsoil brines containing magnesium, and ammonium carbonate solution generated in organic pigment industries such as producing copper pthalo cyanin green. The process involves preparation of aluminum precursor and removing metallic impurities present in Aluminum hydroxide prepared from aluminum chloride containing waste, preparation of magnesium precursor, mixing the precursors, hydrothermally treating the mixture and adding surface modifying agents followed by filtration and drying.

Abstract: A method of producing soda ash and ammonium sulphate by recycling by-products of Merseberg and Solvay processes includes treating brine with soda ash distiller waste for desulphatation of the brine to obtain gypsum, recovering pure salt from the desulphated brine and utilizing it in manufacture of soda ash in a Solvay process, washing the gypsum and reacting it with liquor ammonia and carbon dioxide to obtain CaCO3 and ammonium sulphate, separating the CaCO3 from the ammonium sulphate solution and recovering solid ammonium sulphate, washing the CaCO3 followed by calcination to generate CO2 and lime, recycling the CO2 in the Solvay process to obtain soda ash, recycling the lime with ammonium chloride generated in the Solvay process to recover ammonia and obtain distiller waste containing CaCl2 as a by-product, recycling the by-product distiller waste for the desulphatation of the brine, and recycling the ammonia recovered.

Abstract: Development of a novel process for preparation of synthetic hydrotalcite using three industrial wastes such as aluminium chloride waste-generated in any of reaction where anhydrous aluminium chloride is used as Leawis acid catalyst such as Freidel Craft reaction, bittern containing magnesium compounds generated in solar salt work using brines such as sea brine and subsoil brines containing magnesium, and ammonium carbonate solution generated in organic pigment industries such as producing copper pthalo cyanin green. The process involves preparation of aluminium precursor and removing metallic impurities present in Aluminium hydroxide prepared from aluminium chloride containing waste, preparation of magnesium precursor, mixing the precursors, hydrothermally treating the mixture and adding surface modifying agents followed by filtration and drying.

Abstract: A method of producing soda ash and ammonium sulphate by recycling by-products of Merseberg and Solvay processes includes treating brine with soda ash distiller waste for desulphatation of the brine to obtain gypsum, recovering pure salt from the desulphated brine and utilizing it in manufacture of soda ash in a Solvay process, washing the gypsum and reacting it with liquor ammonia and carbon dioxide to obtain CaCO3 and ammonium sulphate, separating the CaCO3 from the ammonium sulphate solution and recovering solid ammonium sulphate, washing the CaCO3 followed by calcination to generate CO2 and lime, recycling the CO2 in the Solvay process to obtain soda ash, recycling the lime with ammonium chloride generated in the Solvay process to recover ammonia and obtain distiller waste containing CaCl2 as a by-product, recycling the by-product distiller waste for the desulphatation of the brine, and recycling the ammonia recovered.

Abstract: The present invention relates to stable and white iron fortification and iron+iodine double fortification agents, their preparation and use in fortification of salt. These agents help overcome the normal difficulties encountered in iron and iodine fortification such as low iodine stability on storage, development of colour and odour, and use of unwanted additives to impart stability. In one of the invented products, both iron and iodine coexist in stable manner in the same matrix which allow for a more uniform distribution of iodine. The process of preparation is demonstrated to be scalable and utilizes commonly available raw materials which would enable the products to be synthesized in affordable manner.

Abstract: Kainite mixed salt is treated with water to obtain solid schoenite and a schoenite end liquor. The latter is desulphated using recycled CaCl2 and thereafter evaporated to obtain camallite crystals, from which KCl is recovered, and a liquor rich in MgCl2. Gypsum produced during desulphatation is reacted with aqueous ammonia and CO2 to produce ammonium sulphate and calcium carbonate. The calcium carbonate is calcined to obtained CaO and CO2. The CaO is slaked and reacted with the MgCl2-rich liquor generated above to produce slurry of Mg(OH)2 in aqueous CaCl2. To this surface modifying agent is added while hot and, after cooling, the slurry yields surface modified Mg(OH)2. The filtrate rich in CaCl2 is recycled for desulphatation process above. The solid surface modified Mg(OH)2 may he calcined to produced MgO. The schoenite and KCl are reacted to produce solid sulphate of potash.

Abstract: The present invention provides an integrated process for the recovery of sulphate of potash (SOP), ammonium sulphate and surface modified magnesium hydroxide and/or magnesium oxide utilizing kainite mixed salt and ammonia as the only consumable raw materials. The process involves treating kainite mixed salt with water to obtain solid schoenite and a schoenite end liquor. The latter is desulphated using CaCl2 generated in the process itself and thereafter evaporated to obtain carnallite crystals from which KCl is recovered while the liquor rich in MgCl2 serves as a source of MgCL. The gypsum produced during desulphatation is reacted with aqueous ammonia and CO2 to produce ammonium sulphate and calcium carbonate. The calcium carbonate so obtained is then calcined to obtained CaO and CO2. The CaO is then slaked in decarbonated water and reacted with the MgCl2-rich liquor generated above to produce slurry of Mg(OH)2 in aqueous CaCl2.

Abstract: The present invention relates to a process for the preparation of stable iodate-exchanged hydrotalcite with zero effluent discharge. The iodate-exchanged hydrotalcite produced is useful as iodizing agent. The invention further relates to utilization of alkaline effluent generated in the process of ion exchange of iodate into SHT so as to fully recycle the residual iodate anion and also utilize the alkali generated in the process for production of additional quantities of iodate through reaction with iodine crystals followed by electrochemical oxidation to obtain pure aqueous solution of iodate salt which can be reused for preparation of the stable iodizing agent. The process gives zero effluent discharge hence economical.

Abstract: A method for preparation of iodizing agent for the use in the formulation of iodized salt that offers excellent stability of iodine in iodized salt is developed and the unrefined salt iodized with this compound was tested for its stability in presence of moisture, temperature and metal salts at higher temperature. The hydrotalcite type layered compound was used to prepare such compound and part of carbonate was substituted with iodate anion. The iodizing agent exhibited excellent stability of iodine in iodized salt.

Abstract: The present invention relates to a process for the preparation of stable iodate-exchanged hydrotalcite with zero effluent discharge. The iodate-exchanged hydrotalcite produced is useful as iodizing agent. The invention further relates to utilization of alkaline effluent generated in the process of ion exchange of iodate into SHT so as to fully recycle the residual iodate anion and also utilize the alkali generated in the process for production of additional quantities of iodate through reaction with iodine crystals followed by electrochemical oxidation to obtain pure aqueous solution of iodate salt which can be reused for preparation of the stable iodizing agent. The process gives zero effluent discharge hence economical.

Abstract: The present invention provides a process for the preparation of detergent builder Zeolite-A from Kimberlite tailing generated as solid waste during diamond mining is disclosed. The process comprises, reacting an acid treated Kimberlite tailing with alkali solution to obtain sodium silicate and reacting it with alkaline aluminum source at room temperature and crystallizing at higher temperature to obtain Zeolite-A. The product is useful as builder in detergent formulation.

Abstract: The present invention provides a process for the preparation of detergent builder Zeolite-A from Kimberlite tailing generated as solid waste during diamond mining is disclosed. The process comprises, reacting an acid treated Kimberlite tailing with alkali solution to obtain sodium silicate and reacting it with alkaline aluminum source at room temperature and crystallizing at higher temperature to obtain Zeolite-A. The product is useful as builder in detergent formulation.

Abstract: In the present invention a process for the preparation of sodium silicate from Kimberlite tailing generated as solid waste during diamond mining is disclosed. The process comprises, reacting Kimberlite tailing with mineral acid to remove acid soluble impurities followed by digesting acid treated Kimberlite tailing with alkali solution in a open or closed system to obtain sodium silicate useful for commercial applications.

Abstract: A new process is described for the preparation of free flowing hydrated amorphous silica from kimberlite tailing—a waste in diamond mining. The process comprises treating of kimberlite with acid, further reacting it with alkali solution to obtain soluble metal silicate solution, which is subsequently neutralized with mineral acid to polymerize silica as insoluble precipitates. The products is useful in rubber, paints as abrasive etc.