Abstract: A rotor protection shield for a disc brake system for heavy-duty vehicles includes a flat, radially-extending central wall and a sidewall. The sidewall is integrally formed with and extends radially outwardly from an outer periphery of the central wall. The sidewall is angled axially outboardly relative to a planar surface of the central wall at an angle that is between about forty-five degrees and about seventy-five degrees. The central wall and the sidewall are smooth, and the shield is mounted to a torque plate proximate an inboard surface of the disc brake rotor to protect the rotor from road spray and contaminants.

Abstract: A torque plate for heavy-duty vehicles includes a reduced size and structural features that enable the torque plate to be used in conjunction with a reduced diameter brake rotor. The torque plate is rigidly attached to an axle of the heavy-duty vehicle. The torque plate includes an axle ring that is formed with a thickness and an opening for receiving the axle, in which the axle ring engages an outer diameter of the axle. Each one of a pair of bodies is formed with a thickness and extends radially outwardly in opposite directions from the axle ring. Each body thickness is less than the axle ring thickness. Each one of a pair of carrier mounting bosses extends radially outwardly from a respective one of the bodies. The torque plate also includes a pair of anti-lock braking system sensor mounting bosses, and a pair of splash guard mounting bosses.

Abstract: A tool for measuring dimensions of disc brake components has an elongated first member. The elongated first member has a first tip extending transversely from the first member. The first tip has a first projection at an end portion of the first tip. An elongated second member is relatively movable to first member. The second member has a second tip extending transversely from the second member in the same direction as the first tip of the first member. The second tip has a second projection at an end portion of the second tip and extends in a direction towards the first projection. First indicia are provided on the first and second members to indicate the relative distance between the first and second projections when measuring an object located between the first and second projections.

Abstract: A wireless sensor for a wheel end assembly of a heavy-duty vehicle is provided. The wheel end assembly includes a wheel hub and a hub cap mounted on the wheel hub. The sensor includes mounting means disposed in the hub cap. Sensing means are mounted on the mounting means to sense at least one condition of the vehicle. A processor is mounted on the mounting means and is electrically connected to the sensing means to process data from the sensing means. Communication means are mounted on the mounting means and are electrically connected to the processor to communicate the processed data to a user. An electrical energy storage device is mounted on the mounting means and is electrically connected to the sensing means, the processor and the communication means, enabling the sensor to be independent from the vehicle power supply. The sensor also accommodates components of a tire inflation system.

Abstract: An axle depends from a heavy-duty vehicle. Each one of a pair of wheel end assemblies is mounted on a respective one of the ends of the axle. Each wheel end assembly includes a pair of bearings mounted on a spindle of the axle, and a wheel hub rotatably mounted on the bearings. A cavity is formed in the wheel end assembly between the bearings. A port is formed in the wheel hub and extends axially inwardly from an outboard end to a lubricant cavity of the hub, and angles radially inwardly from the outboard end to the lubricant cavity at an angle relative to an axial centerline of the hub. Lubricant for the bearings is introduced into the cavity by means of the port, and the port is tapped to receive a plug to seal it and contain the lubricant in the cavity. The port also provides a visual indicator if there is a leakage of semi-fluid grease.

Abstract: A rotor protection shield for a disc brake system for heavy-duty vehicles includes a flat, radially-extending central wall and a sidewall. The sidewall is integrally formed with and extends radially outwardly from an outer periphery of the central wall. The sidewall is angled axially outboardly relative to a planar surface of the central wall at an angle that is between about forty-five degrees and about seventy-five degrees. The central wall and the sidewall are smooth, and the shield is mounted to a torque plate proximate an inboard surface of the disc brake rotor to protect the rotor from road spray and contaminants.

Abstract: An axle/suspension system tower mount for a heavy-duty vehicle which mounts a force reacting suspension component attached to the vehicle frame members to the axle of the axle/suspension system. The tower mount includes an axle wrap system which attaches the tower mount to the axle of the axle/suspension system at a location inboard of the axle/suspension system suspension assemblies. The axle/suspension system tower mount provides mounting support for components of an air brake system, including cam shaft assemblies, brake air chambers, and mounting brackets thereof.

Abstract: The invention is directed to a rotor of a disc brake system for heavy-duty vehicles. The rotor includes an inboard disc and an outboard disc. The outboard disc is spaced apart from the inboard disc, and a plurality of pins extends between and rigidly connects the inboard disc and the outboard disc. A sleeve includes an inboard end and an outboard end, and is disposed inside an inner perimeter of the outboard disc. A connecting member extends between and rigidly connects an inner perimeter of the inboard disc to the inboard end of the sleeve. The inboard disc attachment to the sleeve and the interconnecting pins cooperate to improve the resistance of the rotor to thermal stress created during braking, thereby increasing the performance and the life of the rotor.

Abstract: A torque plate for heavy-duty vehicles includes a reduced size and structural features that enable the torque plate to be used in conjunction with a reduced diameter brake rotor. The torque plate is rigidly attached to an axle of the heavy-duty vehicle. The torque plate includes an axle ring that is formed with a thickness and an opening for receiving the axle, in which the axle ring engages an outer diameter of the axle. Each one of a pair of bodies is formed with a thickness and extends radially outwardly in opposite directions from the axle ring. Each body thickness is less than the axle ring thickness. Each one of a pair of carrier mounting bosses extends radially outwardly from a respective one of the bodies. The torque plate also includes a pair of anti-lock braking system sensor mounting bosses, and a pair of splash guard mounting bosses.

Abstract: A wireless sensor for a wheel end assembly of a heavy-duty vehicle is provided. The wheel end assembly includes a wheel hub and a hub cap mounted on the wheel hub. The sensor includes mounting means disposed in the hub cap. Sensing means are mounted on the mounting means to sense at least one condition of the vehicle. A processor is mounted on the mounting means and is electrically connected to the sensing means to process data from the sensing means. Communication means are mounted on the mounting means and are electrically connected to the processor to communicate the processed data to a user. An electrical energy storage device is mounted on the mounting means and is electrically connected to the sensing means, the processor and the communication means, enabling the sensor to be independent from the vehicle power supply. The sensor also accommodates components of a tire inflation system.

Abstract: An outboard sealing system cooperates with components of a heavy-duty vehicle wheel end assembly to retain lubricant in the assembly. The sealing system includes a seal that is disposed axially between an outboard bearing and a hubcap of a wheel end assembly. The seal also extends radially between an axle spindle nut and a surface of a bore formed in the hub of the wheel end assembly. The seal forms a barrier between the outboard bearing and the hubcap to reduce a flow of lubricant from a hub cavity into the hubcap. The sealing system retains lubricant in the wheel end assembly, prevents contaminants from entering the wheel end assembly, and retains the relative position of the outboard bearing in the hub during servicing. The sealing system preferably includes an additional barrier that reduces corrosion at the interface of the hubcap and an outboard face of the hub.

Abstract: The invention is directed to a reduced-diameter brake rotor for heavy-duty vehicles. The rotor has a reduced diameter to enable it to be used in conjunction with reduced-diameter wheel end configurations. The rotor includes a radially-extending disc that in turn includes an inboard surface and an outboard surface, and a solid, constant cross-section between the inboard and outboard surfaces. The rotor also includes a radially-extending mounting flange for mounting the rotor to a wheel hub of the vehicle. An axially-extending sleeve is integrally formed with and extends between the disc and the mounting flange. The solid disc and other features of the rotor desirably reduce the peak temperature of the rotor by increasing its mass, reduce coning of the rotor during braking, and desirably maintain the heat transfer properties of the rotor while decreasing the brittleness and improving the hot strength of the rotor.

Abstract: The invention is directed to a rotor of a disc brake system for heavy-duty vehicles. The rotor includes an inboard disc and an outboard disc. The outboard disc is spaced apart from the inboard disc, and a plurality of pins extends between and rigidly connects the inboard disc and the outboard disc. A sleeve includes an inboard end and an outboard end, and is disposed inside an inner perimeter of the outboard disc. A connecting member extends between and rigidly connects an inner perimeter of the inboard disc to the inboard end of the sleeve. The inboard disc attachment to the sleeve and the interconnecting pins cooperate to improve the resistance of the rotor to thermal stress created during braking, thereby increasing the performance and the life of the rotor.

Abstract: A vent system for an axle of a heavy-duty vehicle includes a check valve and an exhaust tube that is connected to the check valve. The check valve includes a first end that is mounted on the axle, a second end, and a body that is disposed between the first and second ends and is in selective fluid communication with the axle interior. The exhaust tube includes a first end that is mounted on the second end of the check valve, and a second end that is open to atmosphere and is in fluid communication with the check valve body. Using any one of a number of types of configurations for the valve body, the vent system selectively exhausts air from the axle interior to atmosphere to relieve buildups of pressure in the axle, while protecting the integrity of the check valve and preventing contaminants from entering the axle.

Abstract: A wheel end assembly for a heavy-duty vehicle includes an axle spindle and a hub rotatably mounted on the axle spindle. A main seal extends radially between the axle spindle and the hub. The seal includes a dynamic portion that seats in a bore formed in the wheel hub, and a static portion that seats on the axle spindle. The static portion includes a rigid carrier that in turn includes a first member, and a second member that is rigidly attached to the first member. An elastomer is bonded to the carrier member and forms a first external lip. The first external lip extends generally parallel to a chamfer formed in an inboard end of the hub. The first external lip, other external features, and internal features prevent contaminants from entering the wheel end assembly, retain lubricant in the assembly, and provide a dynamic expulsion surface to expel contaminants.

Abstract: An outboard sealing system cooperates with components of a heavy-duty vehicle wheel end assembly to retain lubricant in the assembly. The sealing system includes a seal that is disposed axially between an outboard bearing and a hubcap of a wheel end assembly. The seal also extends radially between an axle spindle nut and a surface of a bore formed in the hub of the wheel end assembly. The seal forms a barrier between the outboard bearing and the hubcap to reduce a flow of lubricant from a hub cavity into the hubcap. The sealing system retains lubricant in the wheel end assembly, prevents contaminants from entering the wheel end assembly, and retains the relative position of the outboard bearing in the hub during servicing. The sealing system preferably includes an additional barrier that reduces corrosion at the interface of the hubcap and an outboard face of the hub.

Abstract: An axle spindle and wheel end assembly includes a precision-formed axle spindle, wheel hub, and axle spindle nut. The axle spindle is formed with parallel inboard and outboard bearing surfaces, a shoulder that is perpendicular to the inboard and outboard bearing surfaces, and threads for a spindle nut that are aligned with the inboard and outboard bearing surfaces. The wheel hub is formed with inboard and outboard bearing surfaces that are in parallel alignment with one another, and bearing axial stop surfaces that are perpendicular to the wheel hub bearing surfaces. The spindle nut is formed with threads on its inner periphery and a flat inboard surface that is perpendicular to the threads. The axle spindle, wheel hub, and spindle nut cooperate to enable an axle spindle nut assembly to consistently provide a light preload on a bearing cone and spacer group of the wheel end assembly.

Abstract: An axle spindle and wheel end assembly includes a precision-formed axle spindle, wheel hub, and axle spindle nut. The axle spindle is formed with parallel inboard and outboard bearing surfaces, a shoulder that is perpendicular to the inboard and outboard bearing surfaces, and threads for a spindle nut that are aligned with the inboard and outboard bearing surfaces. The wheel hub is formed with inboard and outboard bearing surfaces that are in parallel alignment with one another, and bearing axial stop surfaces that are perpendicular to the wheel hub bearing surfaces. The spindle nut is formed with threads on its inner periphery and a flat inboard surface that is perpendicular to the threads. The axle spindle, wheel hub, and spindle nut cooperate to enable an axle spindle nut assembly to consistently provide a light preload on a bearing cone and spacer group of the wheel end assembly.

Abstract: An axle spindle and wheel end assembly includes a precision-formed axle spindle, wheel hub, and axle spindle nut. The axle spindle is formed with parallel inboard and outboard bearing surfaces, a shoulder that is perpendicular to the inboard and outboard bearing surfaces, and threads for a spindle nut that are aligned with the inboard and outboard bearing surfaces. The wheel hub is formed with inboard and outboard bearing surfaces that are in parallel alignment with one another, and bearing axial stop surfaces that are perpendicular to the wheel hub bearing surfaces. The spindle nut is formed with threads on its inner periphery and a flat inboard surface that is perpendicular to the threads. The axle spindle, wheel hub, and spindle nut cooperate to enable an axle spindle nut assembly to consistently provide a light preload on a bearing cone and spacer group of the wheel end assembly.

Abstract: A vent system for an axle of a heavy-duty vehicle includes a check valve and an exhaust tube that is connected to the check valve. The check valve includes a first end that is mounted on the axle, a second end, and a body that is disposed between the first and second ends and is in selective fluid communication with the axle interior. The exhaust tube includes a first end that is mounted on the second end of the check valve, and a second end that is open to atmosphere and is in fluid communication with the check valve body. Using any one of a number of types of configurations for the valve body, the vent system selectively exhausts air from the axle interior to atmosphere to relieve buildups of pressure in the axle, while protecting the integrity of the check valve and preventing contaminants from entering the axle.