Abstract: A customizable harness interface connector is disclosed. The customizable harness interface connector includes a harness housing; a plurality of connector receptacles; and one or more milled channels disposed within the plurality of connector receptacles and extending downward into the harness housing, where the one or more milled channels are configured to receive one or more electrical/electronic component to feed into the harness housing. The customizable interface connector accommodates specific components by allowing axial semiconductors, dual in-line packaged components, and the like to be placed within a connector like fixture and act as a breadboard by securing the leads and allowing wires to be passed through on both sides of the connector, creating a compact and robust circuit that can be placed anywhere within a vehicle.

Abstract: An enclosure for at least one energy storage element on a vehicle having a cab comprises a first panel supporting the at least one energy storage element connected to the cab of the vehicle, and a second panel supporting another at least one energy storage element connected to the cab opposite to the first panel.

Abstract: A structure for assembling a vehicle having an axis of elongation, a frame rail and a cross member extending from the frame rail comprises a conduit extending along the axis of elongation of the vehicle. A conveyor is disposed in the conduit. At least one coupling attaches the conduit with at least one of the frame rail and the cross member.

Abstract: A structure for assembling a vehicle having an axis of elongation, a frame rail and a cross member extending from the frame rail comprises a conduit extending along the axis of elongation of the vehicle. A conveyor is disposed in the conduit. At least one coupling attaches the conduit with at least one of the frame rail and the cross member.

Abstract: A method for assembling a vehicle having an axis of elongation, a frame rail and a cross member extending from the frame rail comprises extending a conduit along the axis of elongation of the vehicle. Disposing a conveyor in the conduit. Attaching the conduit with at least one of the frame rail and the cross member with a coupling.

Abstract: A fastener comprises a head end and a tail end. A shaft joins the head end and the tail end.

Abstract: A motor vehicle electrical power distribution system includes a plurality of distribution sub-systems, an electrical power storage sub-system and a plurality of switching devices for selective connection of elements of and loads on the power distribution system to the electrical power storage sub-system. A state transition initiator provides inputs to control system operation of switching devices to change the states of the power distribution system. The state transition initiator has a plurality of positions selection of which can initiate a state transition. The state transition initiator can emulate a four position rotary ignition switch. Fail safe power cutoff switches provide high voltage switching device protection.

Abstract: A controller area network (CAN) installed on a hybrid electric vehicle provides one node with control of high voltage power distribution system isolation contactors and the capacity to energize a secondary electro-mechanical relay device. The output of the secondary relay provides a redundant and persistent backup signal to the output of the node. The secondary relay is relatively immune to CAN message traffic interruptions and, as a result, the high voltage isolation contactor(s) are less likely to transition open in the event that the intelligent output driver should fail.

Abstract: A power take off system for a hybrid-electric vehicle comprises an internal combustion engine, a hybrid-electric motor and generator, a power take off mechanism, a hybrid control module, and an engaging mechanism. The hybrid-electric motor and generator couples to the internal combustion engine. The power take off mechanism couples to the internal combustion engine and the hybrid-electric motor and generator. The power take off mechanism receives torque from at least one of the internal combustion engine and the hybrid-electric motor and generator. The hybrid control module is disposed in electrical communication with an electronic system controller. The hybrid control module generates output signals for controlling the internal combustion engine. The engaging mechanism is disposed in electrical communication with the electronic system controller. The engaging mechanism has a first mode and a second mode.

Abstract: Level voltage levels/states of charge are maintained among a plurality of high voltage DC electrical storage devices/traction battery packs that are arrayed in series to support operation of a hybrid electric vehicle drive train. Each high voltage DC electrical storage device supports a high voltage power bus, to which at least one controllable load is connected, and at least a first lower voltage level electrical distribution system. The rate of power transfer from the high voltage DC electrical storage devices to the at least first lower voltage electrical distribution system is controlled by DC-DC converters.

Abstract: A method of operating a vehicle with hybrid-electric powertrain having an engine, a generator, and a battery is provided. A vehicle start input signal is received from an operator interface. A master controller initiates after receiving input from the operator interface. A secondary controller initiates after starting initiation of the master controller. A battery pack cell voltage balancing test is performed utilizing the master controller. Voltage within the battery pack cells is balanced based upon the balancing test. An isolation contactor closes after balancing the voltage within the battery pack. A signal from the master controller to the secondary controller to begin operation is generated after closing the isolation contactor. Alternately, voltage within the battery pack cells based upon results of the balancing test may take place dynamically during vehicle operation after closure of the isolation contactor.

Abstract: A motor vehicle electrical power distribution system includes a plurality of distribution sub-systems, an electrical power storage sub-system and a plurality of switching devices for selective connection of elements of and loads on the power distribution system to the electrical power storage sub-system. A state transition initiator provides inputs to control system operation of switching devices to change the states of the power distribution system. The state transition initiator has a plurality of positions selection of which can initiate a state transition. The state transition initiator can emulate a four position rotary ignition switch. Fail safe power cutoff switches provide high voltage switching device protection.

Abstract: A controller area network (CAN) installed on a hybrid electric vehicle provides one node with control of high voltage power distribution system isolation contactors and the capacity to energize a secondary electro-mechanical relay device. The output of the secondary relay provides a redundant and persistent backup signal to the output of the node. The secondary relay is relatively immune to CAN message traffic interruptions and, as a result, the high voltage isolation contactor(s) are less likely to transition open in the event that the intelligent output driver should fail.

Abstract: An electrical power distribution system includes a dual mode electrical motor/generator, high voltage traction batteries, bi-directional direct current power transmission lines connectable between the dual mode electrical motor/generator and the high voltage traction batteries, first and second isolation contactors including magnetic blow out and connected into the power transmission lines to exhibit opposed polarity and an electrical system controller. In order to deenergize the electrical power distribution system the polarity of current on the bi-directional transmission lines is determined. Once the polarity has been determined the isolation contactor of corresponding polarity is selected to be opened.

Abstract: A control interface for drivetrain braking provided by a regenerative brake and a non-regenerative brake is implemented using a combination of switches and graphic interface elements. The control interface comprises a control system for allocating drivetrain braking effort between the regenerative brake and the non-regenerative brake, a first operator actuated control for enabling operation of the drivetrain braking, and a second operator actuated control for selecting a target braking effort for drivetrain braking. A graphic display displays to an operator the selected target braking effort and can be used to further display actual braking effort achieved by drivetrain braking.

Abstract: A motor vehicle electrical power distribution system includes a plurality of distribution sub-systems, an electrical power storage sub-system and a plurality of switching devices for selective connection of elements of the power distribution system to the electrical power storage sub-system. A state transition initiator directs control system operation of switching devices to change the states of the power distribution system. The state transition initiator has a plurality of positions selection of which initiates a state transition. The number of states of the power distribution system exceeds in number the number of positions of the state transition initiator. The control system enables the state transition initiator to emulate a four position rotary ignition switch, provides for interaction with fail safe power cutoff switches and provides high voltage switching device protection during instances of control system low voltage conditions.

Abstract: A motor vehicle electrical power distribution system includes a plurality of distribution sub-systems, an electrical power storage sub-system and a plurality of switching devices for selective connection of elements of and loads on the power distribution system to the electrical power storage sub-system. A state transition initiator provides inputs to control system operation of switching devices to change the states of the power distribution system. The state transition initiator has a plurality of positions selection of which can initiate a state transition. The state transition initiator can emulate a four position rotary ignition switch. Fail safe power cutoff switches provide high voltage switching device protection.

Abstract: A control system for a hydraulic system comprises an electronic control module, an electronic system controller, a remote power module, and a solenoid valve. The electronic control module monitors torque output of an internal combustion engine, an electric motor and generator. The electronic system controller monitors torque demand of a first and a second hydraulic circuit. The remote power module is in electrical communication with the electronic system controller. The solenoid valve is in electrical communication with the remote power module. The solenoid valve connects to a combination valve and has a first open position and a closed position. The combination valve is in fluid communication with a first hydraulic circuit and a second hydraulic circuit. The solenoid valve moves to the open position in response to an output signal from the electronic system controller.

Abstract: A method of operating a vehicle with hybrid-electric powertrain having an engine, a generator, and a battery is provided. A vehicle start input signal is received from an operator interface. A master controller initiates after receiving input from the operator interface. A secondary controller initiates after starting initiation of the master controller. A battery pack cell voltage balancing test is performed utilizing the master controller. Voltage within the battery pack cells is balanced based upon the balancing test. An isolation contactor closes after balancing the voltage within the battery pack. A signal from the master controller to the secondary controller to begin operation is generated after closing the isolation contactor. Alternately, voltage within the battery pack cells based upon results of the balancing test may take place dynamically during vehicle operation after closure of the isolation contactor.

Abstract: In a vehicle data network with power storage and distribution systems, a ground fault detector or ground insulation monitoring device provides detection of power leakages. Integrity of the power system is reported to a body computer connected to the data network. Responsive to detection of leakage, controllers for high voltage sub-systems report out of norm power usage compared to expected power demand. The system can take corrective actions including: indicating to the operator occurrence of a ground fault; indicating the likely to the source of the fault; reconfiguring operation of the sub-system which is the likely source of the fault, including turning the sub-system off but not otherwise restricting vehicle operation; turning the sub-system off or limiting its operation after a limited time allowing the operator to configure the vehicle for restricted operation; or, placing the vehicle in a restrictive mode of operation.