Abstract: A method of creating a flat-round tube-to-header joint in a CuproBraze™ heat exchanger wherein the flat-round tube-to-header joint is disposed between a tube and a header having a generally circular opening having a first predetermined diameter formed on a first side thereof for receiving one end of a tube, and provides at least one generally circular end having a second predetermined diameter on the tube to fit into the generally circular opening of in the header. The method further provides a predetermined temper on at least one generally circular end which is at least sufficient to enable cold working of at least one generally circular end to prevent premature failures of the flat-round tube-to-header joint. The flat-round tube-to-header joint is formed by inserting one end of the tube into the first side of the header and forming the flat-round tube-to-header joint between one end of the tube and the header.

Abstract: A method of increasing thermal efficiency around a plurality of tubes in a heat exchanger. The method includes the steps of providing a plurality of tubes having a predetermined end configuration and a header having a number of openings corresponding to the plurality of tube. The openings are disposed in an end-to-end array wherein the predetermined end configurations touch. Finally the method secures an end of each of the plurality of tubes into a corresponding one of each of the openings in the header.

Abstract: The present invention provides a method of at least one of increasing airflow around a plurality of tubes in a heat exchanger, and increasing the web in a header around such plurality of tubes, wherein the method includes the steps of providing a predetermined plurality of tubes having a predetermined end configuration, and a header having a predetermined number of openings. The predetermined number of openings are configured in a predetermined staggered array corresponding to the predetermined plurality of tubes, disposed in a heat exchanger. Finally, the method secures an end of each predetermined plurality of tubes into the predetermined number of openings in said header.

Abstract: A method of creating a flat-round tube-to-header joint in a CuproBraze heat exchanger wherein the flat-round tube-to-header joint is disposed between a tube and a header having a generally circular opening having a first predetermined diameter formed on a first side thereof for receiving one end of a tube, and provides at least one generally circular end having a second predetermined diameter on the tube to fit into the generally circular opening of in the header. The method further provides a predetermined temper on at least one generally circular end which is at least sufficient to enable cold working of at least one generally circular end to prevent premature failures of the flat-round tube-to-header joint. The flat-round tube-to-header joint is formed by inserting one end of the tube into the first side of the header and forming the flat-round tube-to-header joint between one end of the tube and the header.

Abstract: The present invention provides a method of increasing thermal efficiency around a plurality of tubes in a heat exchanger. The method comprises the steps of providing a plurality of tubes having a predetermined end configuration and a header having a number of openings corresponding to the plurality of tube. The openings are disposed in an end-to-end array wherein the predetermined end configurations touch. Finally the method secures an end of each of the plurality of tubes into a corresponding one of each of the openings in the header.

Abstract: A method of securing a plurality of oblong tubes into a plurality of circular openings in a header of a CT or Serpentine style fin core exchanger. One end of each tube is shaped into a circle, inserted into a circular opening in the header and bonded into place thus forming a Flat-Round joint.

Abstract: The present invention provides a method of at least one of increasing airflow around a plurality of tubes in a heat exchanger, and increasing the web in a header around such plurality of tubes, wherein the method includes the steps of providing a predetermined plurality of tubes having a predetermined end configuration, and a header having a predetermined number of openings. The predetermined number of openings are configured in a predetermined staggered array corresponding to the predetermined plurality of tubes, disposed in a heat exchanger. Finally, the method secures an end of each predetermined plurality of tubes into the predetermined number of openings in said header.

Abstract: The present invention provides a method of reducing weight when securing a predetermined plurality of tubes into a non-metallic header, wherein the method includes the steps of providing a predetermined plurality of tubes having a predetermined end configuration, and a non-metallic header having a predetermined number of openings corresponding to the predetermined plurality of tubes. The predetermined plurality of openings, disposed in the non-metallic header in a predetermined array, have a predetermined configuration substantially identical to the predetermined end configuration of the predetermined plurality of tubes. Finally the method includes the step of securing an end of each of the predetermined plurality of tubes into a respective predetermined plurality of openings in the non-metallic header.

Abstract: A method of securing a plurality of oblong tubes into a plurality of circular openings in a header of a CT or Serpentine style fin core exchanger. One end of each tube is shaped into a circle, inserted into a circular opening in the header and bonded into place thus forming a Flat-Round joint.