Abstract: A method, for segmenting a part (10) comprising a plurality of thin elements (12) separated by interstices (30), the thin elements being in the form of thin walls (14) having a thickness of less than 1 millimetre and/or thin strands having a cross-section of less than 4 square millimetres, comprises the following steps, in order: a) filling the interstices located between the thin elements of the part to be segmented with a filling material, b) segmenting the part into a plurality of portions by segmenting said thin elements, and c) removing the filling material from the segmented portions.

Abstract: A device for fabricating a three-dimensional part by selectively melting a powder bed, the device including a first tank for containing a first powder and provided with a first powder dispenser valve, a second tank for containing a second different powder and provided with a second powder dispenser valve, a first and a second monitoring device for monitoring the quantity of first powder delivered by the first valve and the quantity of second powder delivered by the second valve, a mixer chamber in communication with the first and second valves and including a third powder dispenser valve, and a mixer for mixing the powder particles in the chamber, a support for receiving the powder delivered by the third valve and on which the parts is to be fabricated, a powder spreader for spreading powder on the support, and a heater member for locally melting the powder spread on the support.

Abstract: A machine for additive manufacturing comprises a work top, a work area, a device for depositing a layer of powder onto the work area and a heat or energy source used to selectively consolidate a layer of powder, the device comprising a movable element for receiving powder moving relative to the work top and in the vicinity of the work area, a device for dispensing a bead of powder onto the movable element and a device for spreading the bead of powder. The movable element assuming the form of a translationally movable slide or the movable element rotationally moving around the work area, at least part of the upper surface of a movable element is located above the upper surface of the work top and/or at least part of the upper surface of a movable element is located below the upper surface of the work top.

Abstract: A machine for additive manufacturing comprises a work top, a work area, a device for depositing a layer of powder onto the work area and a heat or energy source used to selectively consolidate a layer of powder, the device comprising a movable element for receiving powder moving relative to the work top and in the vicinity of the work area, a device for dispensing a bead of powder onto the movable element and a device for spreading the bead of powder. The movable element assuming the form of a translationally movable slide or the movable element rotationally moving around the work area, at least part of the upper surface of a movable element is located above the upper surface of the work top and/or at least part of the upper surface of a movable element is located below the upper surface of the work top.

Abstract: A device for fabricating a three-dimensional part by selectively melting a powder bed, the device including a first tank for containing a first powder and provided with a first powder dispenser valve, a second tank for containing a second different powder and provided with a second powder dispenser valve, a first and a second monitoring device for monitoring the quantity of first powder delivered by the first valve and the quantity of second powder delivered by the second valve, a mixer chamber in communication with the first and second valves and including a third powder dispenser valve, and a mixer for mixing the powder particles in the chamber, a support for receiving the powder delivered by the third valve and on which the parts is to be fabricated, a powder spreader for spreading powder on the support, and a heater member for locally melting the powder spread on the support.

Abstract: A method for fabricating a part by selective melting or sintering of powder beds by high energy beam, the method including a) providing a material in the form of powder particles; b) depositing a first powder layer on a support; c) scanning a region of the first layer with the beam to heat the powder locally to a temperature higher than the powder sintering temperature, such that the powder particles as melted or sintered form a first single-piece element; d) depositing a second powder layer on the first powder layer; e) scanning a region of the second layer with the beam to heat the powder to a temperature higher than the powder sintering temperature, so that the particles of powder as sintered or melted form a second single-piece element; and f) repeating d) and e) for each new powder layer laid over a preceding layer until the part is formed.

Abstract: A device for fabricating a three-dimensional part by selectively melting a powder bed, the device including a first tank for containing a first powder and provided with a first powder dispenser valve, a second tank for containing a second different powder and provided with a second powder dispenser valve, a first and a second monitoring device for monitoring the quantity of first powder delivered by the first valve and the quantity of second powder delivered by the second valve, a mixer chamber in communication with the first and second valves and including a third powder dispenser valve, and a mixer for mixing the powder particles in the chamber, a support for receiving the powder delivered by the third valve and on which the parts is to be fabricated, a powder spreader for spreading powder on the support, and a heater member for locally melting the powder spread on the support.

Abstract: A method for hard-surfacing metal parts for an aircraft turbofan, the method involving the use of a nozzle outputting a laser beam or an electron beam, which is to heat a sprayed powder for hard-surfacing the metal part, the method including positioning the metal part to be hard-surfaced in an enclosure, the top portion of which has an opening; positioning a mobile cover covering the opening of the top portion, the mobile cover having an opening; positioning the nozzle at the opening of the mobile cover; feeding an inert gas into the enclosure; spraying metal powders and emitting the laser or electron beam for hard-surfacing the metal part; moving the nozzle relative to the enclosure along a path for hard-surfacing the metal part, the movement of the nozzle causing the movement of the mobile cover on the top surface of the enclosure.

Abstract: Method for preparing the upper surface of a build platform for additive manufacturing by powder bed deposition, the method comprises at least one step of increasing the roughness of at least one region of the upper surface of the build platform by imprinting a pattern onto this region. The imprinting of the pattern is done inside the machine for additive manufacturing by powder bed deposition in which the build platform is subsequently used for additive manufacturing by powder bed deposition.

Abstract: A method of fabricating an abradable coating of varying density, and such an abradable coating of varying density. According to the invention, the method comprises the following steps: providing a substrate (32) having a first portion with its surface situated at a first level (A), and a second portion with its surface situated at a second level (B) different from the first level; depositing a precursor material on the first and second portions of the substrate (32); compressing the precursor material between the substrate and a bearing surface; and sintering the precursor material as compressed in this way in order to obtain an abradable coating (36) having a first portion (36a) on the first portion of the substrate, and possessing a first density, and a second portion (36b) on the second portion of the substrate, and possessing a second density distinct from the first.

Abstract: The invention relates to a method for manufacturing a turbine shroud (24) for a turbomachine, the method comprising manufacturing at least one turbine shroud sector (28), positioning the turbine shroud sector (26) in a bottom mold so that an outer surface of the turbine shroud sector is in contact at least in part with the bottom mold, and depositing a powder layer on an inner surface (28) of the turbine shroud sector (26). Thereafter, a top mold is positioned on the powder layer and an abradable layer (32) is made by subjecting the powder layer to a method of SPS sintering, the abradable layer (32) being for being disposed facing a turbine wheel.

Abstract: According to the invention, a blade is friction-welded to a rotor disk of a turbomachine, the disk comprising a projecting block having an outer surface to which the blade is to be welded. To this end: a surfacing process is carried out on at least a part of the periphery of the block, in the region of said outer surface; the outer surface of the block and the surfacing are machined in order to level same; and friction-welding is then carried out between the surfaced outer surface of the block and the blade.

Abstract: A process for cladding a metal part of an aircraft turbojet, including a plurality of metal portions, using a nozzle for emitting a laser beam, the process including positioning the metal part to be cladded on a turntable; positioning a cover on the turntable; positioning the nozzle in an aperture present in the cover; introducing an inert gas under the cover; and cladding a first portion of the metal part by carrying out operations of: spraying metal powders; emitting the laser beam; and moving the nozzle relative to the first metal portion.

Abstract: The invention relates to a method for manufacturing an abradable plate (32) for a turbomachine turbine shroud (24, 26), the method comprising preparing a mixture comprising a cobalt- or nickel-based metal powder and a powder based on a fluxing element, depositing a layer of the powder mixture in a mold, and making the abradable plate (32) by subjecting the powder mixture layer to a method of SPS sintering. The invention also provides a method of preparing a turbine shroud (24, 26) for a turbomachine.

Abstract: The invention relates to a method for manufacturing a turbine shroud (24) for a turbomachine, the method comprising manufacturing at least one turbine shroud sector (28), positioning the turbine shroud sector (26) in a bottom mold so that an outer surface of the turbine shroud sector is in contact at least in part with the bottom mold, and depositing a powder layer on an inner surface (28) of the turbine shroud sector (26). Thereafter, a top mold is positioned on the powder layer and an abradable layer (32) is made by subjecting the powder layer to a method of SPS sintering, the abradable layer (32) being for being disposed facing a turbine wheel.

Abstract: A device for fabricating a three-dimensional part by selectively melting a powder bed, the device including a first tank for containing a first powder and provided with a first powder dispenser valve, a second tank for containing a second different powder and provided with a second powder dispenser valve, a first and a second monitoring device for monitoring the quantity of first powder delivered by the first valve and the quantity of second powder delivered by the second valve, a mixer chamber in communication with the first and second valves and including a third powder dispenser valve, and a mixer for mixing the powder particles in the chamber, a support for receiving the powder delivered by the third valve and on which the parts is to be fabricated, a powder spreader for spreading powder on the support, and a heater member for locally melting the powder spread on the support.

Abstract: A method of fabricating an abradable coating of varying density, and such an abradable coating of varying density. According to the invention, the method comprises the following steps: providing a substrate (32) having a first portion with its surface situated at a first level (A), and a second portion with its surface situated at a second level (B) different from the first level; depositing a precursor material on the first and second portions of the substrate (32); compressing the precursor material between the substrate and a bearing surface; and sintering the precursor material as compressed in this way in order to obtain an abradable coating (36) having a first portion (36a) on the first portion of the substrate, and possessing a first density, and a second portion (36b) on the second portion of the substrate, and possessing a second density distinct from the first.

Abstract: A method of friction welding an airfoil (32) onto a rotor disk of a turbine engine, the disk having at its outer periphery a projecting stub (18) onto which the airfoil is to be welded, the method comprising a step consisting in mounting chocks (24) on leading and trailing edges of the stub, the method being characterized in that, before friction welding, the chocks are secured to the stub by welding, and in that during the friction welding operation, the beads of welding (28) between the chocks and the stub are expelled, at least in part, in seams of material (34) that form around the connection zone between the airfoil and the stub and that are subsequently to be removed or eliminated, e.g. by machining.

Abstract: The invention relates to a method for producing a part by means of a laser beam, with a nozzle (1) that sprays a metal powder towards a substrate (5). Initially, the trajectory of the nozzle is defined in a pre-determined manner, and then, during the production of the part (7): a theoretical reference distance D0 that has been previously recorded and a real distance which is then measured are compared, and the trajectory of the nozzle is modified on the basis of a deviation threshold between said distances.

Abstract: According to the invention, a blade is friction-welded to a rotor disk of a turbomachine, the disk comprising a projecting block having an outer surface to which the blade is to be welded. To this end: a surfacing process is carried out on at least a part of the periphery of the block, in the region of said outer surface; the outer surface of the block and the surfacing are machined in order to level same; and friction-welding is then carried out between the surfaced outer surface of the block and the blade.