Patents by Inventor Jean-Christophe Ehrstrom
Jean-Christophe Ehrstrom has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11976347Abstract: The invention concerns an extruded, rolled and/or forged aluminum-based alloy product having a thickness of at least 25 mm comprising (in weight %): Zn 6.70-7.40; Mg 1.50-1.80; Cu 2.20-2.60, with a Cu to Mg ratio of at least 1.30; Zr 0.04-0.14; Mn 0-0.5; Ti 0-0.15; V 0-0.15; Cr 0-0.25; Fe 0-0.15; Si 0-0.15; impurities ?0.05 each and ?0.15 total. The invention also concerns a method of making such a product. Products according to the invention are particularly advantageous because they exhibit simultaneously a low sensitivity to environmentally assisted cracking under conditions of high stress and humid environment, high strength and high toughness properties.Type: GrantFiled: June 28, 2018Date of Patent: May 7, 2024Assignee: CONSTELLIUM ISSOIREInventors: Ricky Whelchel, Erembert Nizery, Diana Koschel, Jean-Christophe Ehrstrom, Alireza Arbab
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Publication number: 20240035138Abstract: The invention relates to a rolled product having a thickness of at least 50 mm made of aluminium alloy comprising, in % by weight, 2.2% to 3.9% of Cu, 0.7% to 1.8% of Li, 0.1% to 0.8% of Mg, 0.1% to 0.6% of Mn; 0.01% to 0.15% of Ti, at least one element chosen from Zn and Ag, the amount of said element, if it is chosen, being 0.2% to 0.8% for Zn and 0.1% to 0.5% for Ag, optionally at least one element chosen from Zr, Cr, Sc, Hf, and V, the amount of said element, if it is chosen, being 0.04% to 0.18% for Zr, 0.05% to 0.3% for Cr and for Sc, 0.05% to 0.5% for Hf and for V, less than 0.1% of Fe, less than 0.1% of Si, the remainder being aluminium and inevitable impurities, having a content of less than 0.05% each and 0.15% in total; characterized in that its granular structure is predominantly recrystallised between ¼ and ½ thickness. The invention also relates to the process for manufacturing such a product.Type: ApplicationFiled: August 14, 2023Publication date: February 1, 2024Inventors: Jean-Christophe EHRSTROM, Carla DA FONSECA BARBATTI
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Publication number: 20240035137Abstract: A method for thermomechanical treatment of wrought products made of a 2000 series aluminum alloy comprising, in % by weight, Cu 3.5-5.8; Mg 0.2-1.5; Mn?0.9; Fe?0.15; Si?0.15; Zr?0.25; Ag?0.8; Zn?0.8; Ti 0.02-0.15; unavoidable impurities?0.05 each and ?0.15 total; remainder aluminum, enabling an improvement in the resistance to corrosion under stress. It includes a tempering consisting of two sequences. The first sequence is defined by a maximum temperature T1max comprised between 130° C. and 180° C. and by a hold time at a temperature comprised between 130° C. and 180° C. which equates to an equivalent duration t1eq160+ C. calculated at 160° C. comprised between 10 h and 80 h. The second sequence is defined by a temperature T2° C.(t) lower than T1max and a hold time t2 at a temperature comprised between 100° C. and 130° C., which equates to an equivalent time t2eq160° C. calculated at 160° C. such that t2eq160° comprised between 0.Type: ApplicationFiled: December 16, 2021Publication date: February 1, 2024Inventors: Melanie OLLAT, Jean-Christophe EHRSTROM
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Publication number: 20230151473Abstract: The invention relates to a method for producing a wrought product made of an aluminum alloy composed, in wt %, of Mg: 3.8-4.2; Mn: 0.3-0.8 and preferably 0.5-0.7; Sc: 0.1-0.3; Zn: 0.1-0.4; Ti: 0.01-0.05; Zr: 0.07-0.15; Cr: <0.01; Fe: <0.15; Si<0.1; wherein the homogenization is carried out at a temperature of between 370° C. and 450° C., for between 2 and 50 hours, such that the equivalent time at 400° C. is between 5 and 100 hours, and the hot deformation is carried out at an initial temperature of between 350° C. and 450° C. The invention also relates to hot-worked products obtained by the method according to the invention, in particular sheets with a thickness of less than 12 mm. The products according to the invention are advantageous as they offer a better compromise in terms of mechanical strength, toughness and hot-formability.Type: ApplicationFiled: January 18, 2023Publication date: May 18, 2023Inventors: Bernard BES, Jean-Christophe EHRSTROM, Gaelle POUGET
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Publication number: 20230012938Abstract: The invention relates to a rolled product made of aluminum alloy with a thickness of at least 50 mm comprising (in weight %): Zn 6.9-7.5; Mg 1.8-2.2; Cu 1.8-2.2, where the sum Cu+Mg is between 3.8 and 4.2; Zr 0.04-0.14; Mn 0-0.1; Ti 0-0.15; V 0-0.1; Fe?0.15; If ?0.15; impurities ?0.05 each and ?0.15 total, balance aluminum. The invention also relates to the method of manufacturing such a product. The products according to the invention are particularly advantageous because they have a very favorable compromise between static mechanical strength, toughness and environmental-assisted cracking performance under conditions of high stress and humid environment.Type: ApplicationFiled: September 13, 2022Publication date: January 19, 2023Inventors: Ricky WHELCHEL, Erembert NIZERY, Diana KOSCHEL, Jean-Christophe EHRSTROM, Timothy WARNER
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Publication number: 20220081740Abstract: The invention relates to a rolled aluminum-based alloy product having a thickness of at least 80 mm comprising, (in weight %): Zn 6.85-7.25, Mg 1.55-1.95, Cu 1.90-2.30, Zr 0.04-0.10, Ti 0-0.15, Fe 0-0.15, Si 0-0.15, other elements ?0.05 each and ?0.15 total, remainder Al, wherein at mid-thickness more than 75% of grains are recrystallized or at mid-thickness 30 to 75% of grains are recrystallized and non-recrystallized grains have an aspect ratio in a L/ST cross section less than 3. A process for the manufacture of a rolled aluminum-based alloy product comprises the steps of: (a) casting an ingot made in an alloy according to the invention, (b) conducting an homogenization of the ingot (c) conducting hot rolling of said homogenized ingot in one or more stages by rolling, (d) conducting a solution heat treatment a quench, (e) conducting stress relieving, and, (f) conducting an artificial aging treatment.Type: ApplicationFiled: December 18, 2019Publication date: March 17, 2022Inventors: Erembert NIZERY, Ricky WHELCHEL, Jean-Christophe EHRSTROM
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Publication number: 20210388470Abstract: The invention relates to a thin metal sheet which is made of an alloy based on substantially recrystallized aluminum and which has a thickness of 0.25 to 12 mm, the alloy comprising, in percent by weight, Cu 3.4-4.0; Mg 0.5-0.8; Mn 0.1-0.7; Fe #0.15; Si #0.15; Zr #0.04; Ag #0.65; Zn #0.5; inevitable impurities #0.05 each and #0.15 in total, the remainder consisting of aluminum. The invention also relates to a process for manufacturing such a metal sheet and to the use thereof as a fuselage panel or sheet metal for the production of composite products such as fiber metal laminates (FML) for wing or fuselage applications in the aeronautical industry.Type: ApplicationFiled: October 7, 2019Publication date: December 16, 2021Inventors: Juliette CHEVY, Jean-Christophe EHRSTROM, Pablo LORENZINO
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Publication number: 20210238706Abstract: A process for manufacturing a bimetallic part by means of a first component formed by a first aluminum alloy and a second component formed by a second aluminum alloy, said process involving: assembling the first component and the second component to obtain an assembled part; applying a thermal treatment to the assembled part at a temperature of 100 to 250° C., the thermal treatment causing the assembled part to deform, in particular as a result of a metallurgical deformation by a precipitation of hardening phases of the first component and/or the second component; cooling the part to ambient temperature, upon which the part remains deformed. The process involves, prior to the assembling step, an estimation of the degree of deformation that the assembled part will undergo under the effect of the thermal treatment.Type: ApplicationFiled: June 27, 2019Publication date: August 5, 2021Applicant: CONSTELLIUM ISSOIREInventors: Jean-Christophe EHRSTROM, Julien LAYE, Sylvie ARSENE, Timothy WARNER
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Publication number: 20200232072Abstract: The invention relates to a rolled product made of aluminum alloy with a thickness of at least 50 mm comprising (in weight %): Zn 6.9-7.5; Mg 1.8-2.2; Cu 1.8-2.2, where the sum Cu+Mg is between 3.8 and 4.2; Zr 0.04-0.14; Mn 0-0.1; Ti 0-0.15; V 0-0.1; Fe?0.15; If?0.15; impurities ?0.05 each and ?0.15 total, balance aluminum. The invention also relates to the method of manufacturing such a product. The products according to the invention are particularly advantageous because they have a very favorable compromise between static mechanical strength, toughness and environmental-assisted cracking performance under conditions of high stress and humid environment.Type: ApplicationFiled: September 24, 2018Publication date: July 23, 2020Inventors: Ricky WHELCHEL, Erembert NIZERY, Diana KOSCHEL, Jean-Christophe EHRSTROM, Timothy WARNER
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Publication number: 20200131612Abstract: The invention concerns an extruded, rolled and/or forged aluminum-based alloy product having a thickness of at least 25 mm comprising (in weight %): Zn 6.70-7.40; Mg 1.50-1.80; Cu 2.20-2.60, with a Cu to Mg ratio of at least 1.30; Zr 0.04-0.14; Mn 0-0.5; Ti 0-0.15; V 0-0.15; Cr 0-0.25; Fe 0-0.15; Si 0-0.15; impurities ?0.05 each and ?0.15 total. The invention also concerns a method of making such a product. Products according to the invention are particularly advantageous because they exhibit simultaneously a low sensitivity to environmentally assisted cracking under conditions of high stress and humid environment, high strength and high toughness properties.Type: ApplicationFiled: June 28, 2018Publication date: April 30, 2020Inventors: Ricky WHELCHEL, Erembert NIZERY, Diana KOSCHEL, Jean-Christophe EHRSTROM, Alireza ARBAB
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Publication number: 20200078862Abstract: The invention is a method of manufacturing, from a workpiece, a metallic structural element comprising a skin, from which stringers extend. According to the invention, some of the stringers are obtained by machining, while the others are obtained by addition of material. The material can be added by an additive manufacturing process.Type: ApplicationFiled: December 7, 2017Publication date: March 12, 2020Inventors: Jean-Christophe EHRSTROM, Bechir CHEHAB
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Publication number: 20190249285Abstract: The invention relates to a method for producing a wrought product made of an aluminum alloy composed, in wt %, of Mg: 3.8-4.2; Mn: 0.3-0.8 and preferably 0.5-0.7; Sc: 0.1-0.3; Zn: 0.1-0.4; Ti: 0.01-0.05; Zr: 0.07-0.15; Cr: <0.01; Fe: <0.15; Si<0.1; wherein the homogenization is carried out at a temperature of between 370° C. and 450° C., for between 2 and 50 hours, such that the equivalent time at 400° C. is between 5 and 100 hours, and the hot deformation is carried out at an initial temperature of between 350° C. and 450° C. The invention also relates to hot-worked products obtained by the method according to the invention, in particular sheets with a thickness of less than 12 mm. The products according to the invention are advantageous as they offer a better compromise in terms of mechanical strength, toughness and hot-formability.Type: ApplicationFiled: October 17, 2017Publication date: August 15, 2019Inventors: Bernard BES, Jean-Christophe EHRSTROM, Gaëlle POUGET
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Publication number: 20190040508Abstract: The invention relates to a rolled product having a thickness of at least 50 mm made of aluminium alloy comprising, in % by weight, 2.2% to 3.9% of Cu, 0.7% to 1.8% of Li, 0.1% to 0.8% of Mg, 0.1% to 0.6% of Mn; 0.01% to 0.15% of Ti, at least one element chosen from Zn and Ag, the amount of said element, if it is chosen, being 0.2% to 0.8% for Zn and 0.1% to 0.5% for Ag, optionally at least one element chosen from Zr, Cr, Sc, Hf, and V, the amount of said element, if it is chosen, being 0.04% to 0.18% for Zr, 0.05% to 0.3% for Cr and for Sc, 0.05% to 0.5% for Hf and for V, less than 0.1% of Fe, less than 0.1% of Si, the remainder being aluminium and inevitable impurities, having a content of less than 0.05% each and 0.15% in total; characterized in that its granular structure is predominantly recrystallised between ¼ and ½ thickness. The invention also relates to the process for manufacturing such a product.Type: ApplicationFiled: February 3, 2017Publication date: February 7, 2019Applicant: CONSTELLIUM ISSOIREInventors: Jean-Christophe EHRSTROM, Carla DA FONSECA BARBATTI
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Patent number: 10196722Abstract: The invention relates to the method for manufacturing a rolled product of variable thickness made of heat-treatable aluminum alloy in which hot rolling is performed to achieve a variation in thickness of at least 10% lengthwise between the thickest part and the thinnest part; the rolled product of variable thickness obtained undergoes solution heat-treatment and quenching with permanent set of at least 1% in the thickest part before natural or artificial ageing. The products obtained according to the invention exhibit improved mechanical strength of at least 5% in the thinnest part and improved fracture toughness of at least 15% in the thickest part. The products according to the invention are notably useful in the fabrication of aircraft upper or lower wing skins the “buy to fly” ratio and the properties are simultaneously improved.Type: GrantFiled: November 7, 2013Date of Patent: February 5, 2019Assignee: CONSTELLIUM ISSOIREInventors: Jean-Christophe Ehrstrom, Armelle Danielou, Timothy Warner
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Publication number: 20180312952Abstract: The invention relates to wrought aluminum and magnesium alloy products (type Al—Mg, also known under the name of aluminum alloy of the 5XXX series according to the Aluminum Association), more particularly Al—Mg—Zr alloy products having a high mechanical strength and good aptitude for forming. The invention also has for object a method for manufacturing as well as the use of these products intended for transports and in particular in aeronautics and space construction.Type: ApplicationFiled: October 11, 2016Publication date: November 1, 2018Inventors: Gaëlle POUGET, Jean-Christophe EHRSTROM, Christophe SIGLI
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Publication number: 20160060741Abstract: The invention concerns a sheet 0.5 to 8 mm thick made from aluminium alloy. The sheet can be obtained by a method comprising casting, homogenising, hot rolling and optionally cold rolling, solution heat treatment, quenching and tempering, the composition and the tempering being combined in such a way that the elasticity limit in the longitudinal direction Rp0.2(L) is between 395 and 435 MPa. A sheet according to the invention is particularly advantageous for producing aircraft fuselage panels.Type: ApplicationFiled: April 1, 2014Publication date: March 3, 2016Inventors: Juliette CHEVY, Bernard BES, Frank EBERL, Jean-Christophe EHRSTROM
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Publication number: 20150299837Abstract: The invention relates to the method for manufacturing a rolled product of variable thickness made of heat-treatable aluminum alloy in which hot rolling is performed to achieve a variation in thickness of at least 10% lengthwise between the thickest part and the thinnest part; the rolled product of variable thickness obtained undergoes solution heat-treatment and quenching with permanent set of at least 1% in the thickest part before natural or artificial ageing. The products obtained according to the invention exhibit improved mechanical strength of at least 5% in the thinnest part and improved fracture toughness of at least 15% in the thickest part. The products according to the invention are notably useful in the fabrication of aircraft upper or lower wing skins the “buy to fly” ratio and the properties are simultaneously improved.Type: ApplicationFiled: November 7, 2013Publication date: October 22, 2015Inventors: Jean-Christophe Ehrstrom, Armelle Danielou, Timothy Warner
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Patent number: 8693812Abstract: Provided herein is a method for manufacturing a worked product comprising a fiber sensor therein. Also provided is a wrought product comprising a fiber sensor as well as structural elements and other products including fuselage skin and a wing panel.Type: GrantFiled: March 18, 2008Date of Patent: April 8, 2014Assignee: Constellium FranceInventors: Jean-Christophe Ehrstrom, Laurent Cervi, Frank Eberl, Michelle Salvia
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Patent number: 8420226Abstract: A structural member comprising at least two aluminum alloy parts displaying different property balances, said at least two parts being welded and wherein one of said parts either is (i) selected from an aluminum alloy different from the other of said at least two parts and/or (ii) is selected from an initial temper different from the other of said at least two parts, and wherein at least one of said at least two parts has been pre-aged prior to being welded, and, wherein said structural member has undergone a post-welding thermal treatment conferring a final temper to each of said at least two parts. The parts are advantageously welded by friction stir welding. Another subject of the invention is a method for manufacturing a structural member.Type: GrantFiled: September 14, 2005Date of Patent: April 16, 2013Assignee: Constellium FranceInventors: Jean-Christophe Ehrstrom, Henri Gérard
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Patent number: 8323426Abstract: The present invention is directed to a substantially unrecrystallized rolled aluminum alloy product, obtained from a plate with a thickness of at least 30 mm, comprising 2.2 to 3.9 wt. % Cu, 0.7 to 2.1 wt. % Li, 0.2 to 0.8 wt. % Mg, 0.2 to 0.5 wt. % Mn, 0.04 to 0.18 wt. % Zr, less than 0.05 wt. % Zn, and optionally 0.1 to 0.5 wt. % Ag, remainder aluminum and unavoidable impurities having a low propensity to crack branching during L-S a fatigue test. A product of the invention has a crack deviation angle ? of at least 20° under a maximum equivalent stress intensity factor Keff max of 10 MPa ?m for a S-L cracked test sample under a mixed mode I and mode II loading wherein the angle ? between a plane perpendicular to the initial crack direction and the load direction is 75°.Type: GrantFiled: April 1, 2010Date of Patent: December 4, 2012Assignee: Constellium FranceInventors: Armelle Danielou, Jean Christophe Ehrstrom