Patents by Inventor Jean-Frédérik Caron Kardos

Jean-Frédérik Caron Kardos has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240092042
    Abstract: A method of forming a sporting implement includes placing a plurality of fibers in a cavity formed in a first portion of a mold, the mold having an inlet and an outlet. A second portion of the mold is positioned in contact with the first portion such that the cavity cooperates with the second portion of the mold to define a chamber. A first material is mixed with a second material to form a thermoplastic resin. The thermoplastic resin is injected into the chamber through the inlet. The inlet and outlet are closed, and the thermoplastic resin completely polymerizes so as to form a fiber reinforced sporting element in the chamber, and the sporting element is removed from the chamber.
    Type: Application
    Filed: November 28, 2023
    Publication date: March 21, 2024
    Applicant: Bauer Hockey, LLC
    Inventors: Mathieu Ducharme, Jean-Frédérik Caron Kardos, Martin Chambert
  • Patent number: 11865797
    Abstract: A method of forming a sporting implement includes placing a plurality of fibers in a cavity formed in a first portion of a mold, the mold having an inlet and an outlet. A second portion of the mold is positioned in contact with the first portion such that the cavity cooperates with the second portion of the mold to define a chamber. A first material is mixed with a second material to form a thermoplastic resin. The thermoplastic resin is injected into the chamber through the inlet. The inlet and outlet are closed, and the thermoplastic resin completely polymerizes so as to form a fiber reinforced sporting element in the chamber, and the sporting element is removed from the chamber.
    Type: Grant
    Filed: September 10, 2019
    Date of Patent: January 9, 2024
    Assignee: Bauer Hockey, LLC
    Inventors: Mathieu Ducharme, Jean-Frédérik Caron Kardos, Martin Chambert
  • Publication number: 20220409969
    Abstract: A sporting implement, such as a blade or shaft for a hockey stick, may include a boron-enhanced fiber material configured to increase the strength and reduce the weight of the structure. This boron-enhanced material may form all or a portion of the sporting implement.
    Type: Application
    Filed: April 19, 2022
    Publication date: December 29, 2022
    Applicant: Bauer Hockey, LLC
    Inventors: Mathieu Ducharme, Jean-Frédérik Caron Kardos, Edouard Rouzier
  • Patent number: 11471736
    Abstract: Methods for fabricating a 3D braided material and exemplary 3D braided material for sporting implements are disclosed. The exemplary braids can be incorporated into any sporting implements, such as, baseball bats, lacrosse sticks, hockey sticks, rackets, helmets, and other protective equipment. The example sporting implement can be constructed, partially or entirely, with a braided three dimensional structure. The 3D braided material can be a multi-directional layup having tows oriented in three directions (X, Y and Z) and also at any angle created by the combination of two or three directions. A single woven preform can be formed that can have a near net shape of the formed product, with the fibers oriented in a way that will be optimal for the particular application.
    Type: Grant
    Filed: October 20, 2020
    Date of Patent: October 18, 2022
    Assignee: Bauer Hockey, LLC
    Inventors: Jean-Frédérik Caron Kardos, Mathieu Ducharme
  • Patent number: 11389704
    Abstract: A sporting implement, such as a blade for a hockey stick, may include an outer layer, a core, and a recovery gel positioned between the core and the outer layer. The recovery gel can form a film, be compressible, shape recoverable, and pressurized to a predetermined pressure. The recovery gel can be configured to provide an integrated agent for filling cracks that appear during use of the blade and configured to absorb energy impacts between the outer layer and the core. When a crack appears, the predetermined pressure can be relieved inside the crack and fills a cavity formed by the crack to provide cohesion between the outer layer and the core to recreate a new material in the place of the crack. The recovery gel can be configured to help prevent cracks from propagating and actively heals potential damages by reducing stiffness loss caused by cracks.
    Type: Grant
    Filed: May 11, 2020
    Date of Patent: July 19, 2022
    Assignee: Bauer Hockey, LLC
    Inventors: Martin Chamberí, Jean-Frédérik Caron Kardos
  • Patent number: 11298601
    Abstract: A construct for a hockey blade that includes a foam core. The foam core includes a first core face, a second core face, and a bottom core edge and a top core edge. Multiple pins are injected into the foam core, and one or more layers of resin preimpregnated tape are wrapped around the foam before forming a hockey blade structure in a heated mold.
    Type: Grant
    Filed: September 4, 2019
    Date of Patent: April 12, 2022
    Assignee: Bauer Hockey, LLC
    Inventors: Jean-Frédérik Caron Kardos, Mathieu Ducharme
  • Patent number: 11083941
    Abstract: A hockey stick or other sports implement for a player. The hockey stick or other sports implement comprises an elongated member to be held by the player and an end cap mounted to the elongated member. The end cap comprises an end portion comprising an end of the end cap that defines a longitudinal end of the elongated member, and a hanging portion comprising a hanger to hang the hockey stick or other sports implement. The hanger is adjustable.
    Type: Grant
    Filed: March 21, 2019
    Date of Patent: August 10, 2021
    Assignee: BAUER HOCKEY LLC
    Inventors: Philippe Jean, Charles Vaillancourt, Jean-Frederik Caron Kardos
  • Publication number: 20210236893
    Abstract: A construct for a hockey stick formed from layers of fiber tape and a reinforcing nanofiber material. The nanofiber is integrated into the molded hockey stick to increase the strength and toughness of inter-laminar bonds between the fiber tape. The nanofiber may include carbon nanotubes.
    Type: Application
    Filed: April 6, 2021
    Publication date: August 5, 2021
    Applicant: Bauer Hockey, LLC
    Inventors: Martin Chambert, Edouard Rouzier, Jean-Frédérik Caron Kardos, Mathieu Ducharme
  • Patent number: 11071896
    Abstract: A construct for a hockey blade that includes a foam core. The foam core includes a first core face, a second core face, and a bottom core edge and a top core edge. Multiple pins are injected into the foam core, and one or more layers of resin preimpregnated tape are wrapped around the foam before forming a hockey blade structure in a heated mold.
    Type: Grant
    Filed: April 30, 2019
    Date of Patent: July 27, 2021
    Assignee: Bauer Hockey, LLC
    Inventors: Jean-Frédérik Caron Kardos, Mathieu Ducharme
  • Patent number: 11013969
    Abstract: A construct for a hockey stick formed from layers of fiber tape and a reinforcing nanofiber material. The nanofiber is integrated into the molded hockey stick to increase the strength and toughness of inter-laminar bonds between the fiber tape. The nanofiber may include carbon nanotubes.
    Type: Grant
    Filed: September 20, 2019
    Date of Patent: May 25, 2021
    Assignee: Bauer Hockey, LLC
    Inventors: Martin Chambert, Edouard Rouzier, Jean-Frédérik Caron Kardos, Mathieu Ducharme
  • Publication number: 20210113899
    Abstract: Methods for fabricating a 3D braided material and exemplary 3D braided material for sporting implements are disclosed. The exemplary braids can be incorporated into any sporting implements, such as, baseball bats, lacrosse sticks, hockey sticks, rackets, helmets, and other protective equipment. The example sporting implement can be constructed, partially or entirely, with a braided three dimensional structure. The 3D braided material can be a multi-directional layup having tows oriented in three directions (X, Y and Z) and also at any angle created by the combination of two or three directions. A single woven preform can be formed that can have a near net shape of the formed product, with the fibers oriented in a way that will be optimal for the particular application.
    Type: Application
    Filed: October 20, 2020
    Publication date: April 22, 2021
    Applicant: Bauer Hockey, LLC
    Inventors: Jean-Frédérik Caron Kardos, Mathieu Ducharme
  • Patent number: 10857436
    Abstract: Methods for fabricating a 3D woven material and exemplary 3D woven material for sporting implements are disclosed. The exemplary weaves can be incorporated into any sporting implements, such as, baseball bats, lacrosse sticks, hockey sticks, rackets, helmets, and other protective equipment. The example sporting implement can be constructed, partially or entirely, with a woven or braided three dimensional structure. The 3D woven material can be a multi-directional layup having tows oriented in three directions (X, Y and Z) and also at any angle created by the combination of two or three directions. A single woven preform can be formed that can have a near net shape of the formed product, with the fibers oriented in a way that will be optimal for the particular application.
    Type: Grant
    Filed: March 3, 2017
    Date of Patent: December 8, 2020
    Assignee: Bauer Hockey, Inc.
    Inventors: Jean-Frédérik Caron Kardos, Mathieu Ducharme
  • Publication number: 20200269105
    Abstract: A sporting implement, such as a blade for a hockey stick, may include an outer layer, a core, and a recovery gel positioned between the core and the outer layer. The recovery gel can form a film, be compressible, shape recoverable, and pressurized to a predetermined pressure. The recovery gel can be configured to provide an integrated agent for filling cracks that appear during use of the blade and configured to absorb energy impacts between the outer layer and the core. When a crack appears, the predetermined pressure can be relieved inside the crack and fills a cavity formed by the crack to provide cohesion between the outer layer and the core to recreate a new material in the place of the crack. The recovery gel can be configured to help prevent cracks from propagating and actively heals potential damages by reducing stiffness loss caused by cracks.
    Type: Application
    Filed: May 11, 2020
    Publication date: August 27, 2020
    Inventors: Martin Chambert, Jean-Frédérik Caron Kardos
  • Patent number: 10688359
    Abstract: A sporting implement, such as a blade for a hockey stick, may include an outer layer, a core, and a recovery gel positioned between the core and the outer layer. The recovery gel can form a film, be compressible, shape recoverable, and pressurized to a predetermined pressure. The recovery gel can be configured to provide an integrated agent for filling cracks that appear during use of the blade and configured to absorb energy impacts between the outer layer and the core. When a crack appears, the predetermined pressure can be relieved inside the crack and fills a cavity formed by the crack to provide cohesion between the outer layer and the core to recreate a new material in the place of the crack. The recovery gel can be configured to help prevent cracks from propagating and actively heals potential damages by reducing stiffness loss caused by cracks.
    Type: Grant
    Filed: August 21, 2018
    Date of Patent: June 23, 2020
    Assignee: Bauer Hockey Ltd.
    Inventors: Martin Chambert, Jean-Frédérik Caron Kardos
  • Publication number: 20200094118
    Abstract: A construct for a hockey stick formed from layers of fiber tape and a reinforcing nanofiber material. The nanofiber is integrated into the molded hockey stick to increase the strength and toughness of inter-laminar bonds between the fiber tape. The nanofiber may include carbon nanotubes.
    Type: Application
    Filed: September 20, 2019
    Publication date: March 26, 2020
    Applicant: Bauer Hockey Ltd.
    Inventors: Martin Chambert, Edouard Rouzier, Jean-Frédérik Caron Kardos, Mathieu Ducharme
  • Publication number: 20200079035
    Abstract: A method of forming a sporting implement includes placing a plurality of fibers in a cavity formed in a first portion of a mold, the mold having an inlet and an outlet. A second portion of the mold is positioned in contact with the first portion such that the cavity cooperates with the second portion of the mold to define a chamber. A first material is mixed with a second material to form a thermoplastic resin. The thermoplastic resin is injected into the chamber through the inlet. The inlet and outlet are closed, and the thermoplastic resin completely polymerizes so as to form a fiber reinforced sporting element in the chamber, and the sporting element is removed from the chamber.
    Type: Application
    Filed: September 10, 2019
    Publication date: March 12, 2020
    Inventors: Mathieu Ducharme, Jean-Frédérik Caron Kardos, Martin Chambert
  • Publication number: 20190388747
    Abstract: A construct for a hockey blade that includes a foam core. The foam core includes a first core face, a second core face, and a bottom core edge and a top core edge. Multiple pins are injected into the foam core, and one or more layers of resin preimpregnated tape are wrapped around the foam before forming a hockey blade structure in a heated mold.
    Type: Application
    Filed: September 4, 2019
    Publication date: December 26, 2019
    Applicant: Bauer Hockey, LLC
    Inventors: Jean-Frédérik Caron Kardos, Mathieu Ducharme
  • Patent number: 10413790
    Abstract: A construct for a hockey blade that includes a foam core. The foam core includes a first core face, a second core face, and a bottom core edge and a top core edge. Multiple pins are injected into the foam core, and one or more layers of resin preimpregnated tape are wrapped around the foam before forming a hockey blade structure in a heated mold.
    Type: Grant
    Filed: October 1, 2018
    Date of Patent: September 17, 2019
    Assignee: Bauer Hockey, LLC
    Inventors: Jean-Frédérik Caron Kardos, Mathieu Ducharme
  • Publication number: 20190255404
    Abstract: A construct for a hockey blade that includes a foam core. The foam core includes a first core face, a second core face, and a bottom core edge and a top core edge. Multiple pins are injected into the foam core, and one or more layers of resin preimpregnated tape are wrapped around the foam before forming a hockey blade structure in a heated mold.
    Type: Application
    Filed: April 30, 2019
    Publication date: August 22, 2019
    Applicant: Bauer Hockey, LLC
    Inventors: Jean-Frédérik Caron Kardos, Mathieu Ducharme
  • Publication number: 20190217169
    Abstract: A hockey stick or other sports implement for a player. The hockey stick or other sports implement comprises an elongated member to be held by the player and an end cap mounted to the elongated member. The end cap comprises an end portion comprising an end of the end cap that defines a longitudinal end of the elongated member, and a hanging portion comprising a hanger to hang the hockey stick or other sports implement. The hanger is adjustable.
    Type: Application
    Filed: March 21, 2019
    Publication date: July 18, 2019
    Inventors: Philippe JEAN, Charles VAILLANCOURT, Jean-Frederik CARON KARDOS