Abstract: A shaped thermal energy storage ceramic and its method of preparation including milling refractory waste exhibiting a diameter of 1 mm or less to form powder, sieving the powder to retain the powder having a particle size below 250 um, combining with a binder as clay or polymer, and water to form at least one of an extrudable paste and a granulated mixture, forming a green body from at least one of an extrudable paste and a granulated mixture, drying the green body, firing the green body to form the ceramic product at a temperature in the range of 1000 deg C. to 1400 deg C. for a time period in the range of 0.5 hours to 12 hours, and cooling the ceramic product.

Abstract: A ceramic and a method of forming a ceramic including milling steel slag exhibiting a diameter of 5 mm of less to form powder, sieving the powder to retain the powder having a particle size in the range of 20 to 400 removing free iron from the powder with a magnet, heat treating the powder at a temperature in the range of 700° C. to 1200° C. for a time period in the range of 1 hour to 10 hours and oxidizing retained iron in the powder, compacting the powder at a compression pressure in the range of 20 MPa to 300 MPA, and sintering the powder at a temperature in the range of 700° C. to 1400° C. for a time period in the range of 0.5 hours to 4 hours to provide a ceramic.

Abstract: A ceramic product and a method of producing the ceramic product produced by pretreating the feedstock from at least of iron/steel recovery, recovery of at least one non-ferrous material, sieving, crushing, milling, aging, and thermal treatment, receiving as a first powder a first recovered material from the pretreating, receiving as a second powder a second recovered material from the pretreating, combining the first and second powders with water to form at least one of an extrudable paste and a granulated mixture, forming a green body from the at least one of the extrudable paste after extrusion and the granulated mixture; drying the green body, firing the green body to form the ceramic product, and cooling the ceramic product.

Abstract: There is provided a modular and high-temperature thermal energy storage system, which withstands temperature and mechanical conditions. The disclosed thermal energy storage system comprises a thermal energy storage assembly to adapt to storage capacity requirements of an energy consumer comprises a plurality of thermal energy storage modules are stacked on top of each other to increase energy storage capacity, wherein the stack of thermal energy storage modules acts as a single thermal energy storage unit. Also disclosed is a regenerator manufactured using a plurality of thermal energy storage modules comprises a first chamber to store heat from a hot source resulting in charging operation, and a second chamber to transfer the stored heat to air resulting in discharging. A parallel configuration of the thermal energy storage modules allows for simultaneous charging and discharging operations.

Abstract: A ceramic and a method of forming a ceramic including milling steel slag exhibiting a diameter of 5 mm of less to form powder, sieving the powder to retain the powder having a particle size in the range of 20 to 400 removing free iron from the powder with a magnet, heat treating the powder at a temperature in the range of 700° C. to 1200° C. for a time period in the range of 1 hour to 10 hours and oxidizing retained iron in the powder, compacting the powder at a compression pressure in the range of 20 MPa to 300 MPA, and sintering the powder at a temperature in the range of 700° C. to 1400° C. for a time period in the range of 0.5 hours to 4 hours to provide a ceramic.