Abstract: A device (e.g., an article of athletic gear) comprising a post-molded expandable component, which is a part of the device that is configured to be expanded or has been expanded after being molded. This may allow the post-molded expandable component to have enhanced characteristics (e.g., be more shock-absorbent, lighter, etc.), to be cost-effectively manufactured (e.g., by using less material and/or making it in various sizes), and/or to be customized for a user (e.g., by custom-fitting it to the user).

Abstract: A device (e.g., an article of athletic gear) comprising a post-molded expandable component, which is a part of the device that is configured to be expanded or has been expanded after being molded. This may allow the post-molded expandable component to have enhanced characteristics (e.g., be more shock-absorbent, lighter, etc.), to be cost-effectively manufactured (e.g., by using less material and/or making it in various sizes), and/or to be customized for a user (e.g., by custom-fitting it to the user).

Abstract: A leg pad (e.g., a hockey leg pad) for protecting a leg of a user, in which the leg pad is designed to enhance protection and freedom of movement (e.g., during skating strides), such as by providing flexibility of the leg pad proximate to a knee and optionally an ankle of the user (e.g., for extension and optional retraction of one or more parts of the leg pad) to better follow natural movements of the user's leg (e.g., bending of the knee and optional flexion of the ankle of the user).

Abstract: A method of manufacturing an article of sport gear, the method comprising: providing a first component; making a second component by: (i) applying heat to expand polymeric microspheres each comprising a polymeric shell and a fluid encapsulated in the polymeric shell to produce a core of polymeric cellular material that comprises a first side and a second side opposite one another and a body of expanded polymeric microspheres; (ii) molding a covering onto the core of polymeric cellular material such that the covering covers at least part of the first side and at least part of the second side of the core of polymeric cellular material; and mounting the second component to the first component.

Abstract: Articles of sports equipment, such as striking implements (e.g., sticks) and wearable articles (e.g., skates, helmets) for playing hockey or other activities, in which at least one of the characteristics (e.g., stiffness) of the articles of sports equipment is adaptable and can be altered during use of the sports equipment, such as by comprising an alterable component coupled to a controller, by comprising an alterable component that is autonomously alterable, and/or by an alterable component that can be altered in response to a command of a remote device.

Abstract: A sport helmet for protecting a head of a wearer, such as a hockey, lacrosse or football player. The sport helmet includes an outer shell with an internal side and an external side and an inner pad mounted to the internal side of the outer shell for absorbing shocks when the sport helmet is impacted. The inner pad includes a core of polymeric cellular material with a body of expanded polymeric microspheres and a molded covering being molded onto the core of polymeric cellular material.

Abstract: A device (e.g., an article of athletic gear) comprising a post-molded expandable component, which is a part of the device that is configured to be expanded or has been expanded after being molded. This may allow the post-molded expandable component to have enhanced characteristics (e.g., be more shock-absorbent, lighter, etc.), to be cost-effectively manufactured (e.g., by using less material and/or making it in various sizes), and/or to be customized for a user (e.g., by custom-fitting it to the user).

Abstract: The invention relates to a leg pad for a hockey player. The leg pad extends along a longitudinal axis and comprises an upper portion, a bottom portion and a band. The upper portion has a knee cap for covering a knee joint of the player. The bottom portion has an upper shell for covering a substantial part of a shin of the hockey player and a lower shell for at least partially covering the shin and ankle of the hockey player. The band extends along part of a periphery of the upper shell and part of a periphery of the lower shell. The band interconnects the upper shell and the lower shell to one another wherein the lower shell is movable relative to the upper shell between a first position and a second position in response to flexion of the ankle.

Abstract: A helmet for protecting a head of a wearer, such as a hockey, lacrosse, football or other sports player. The helmet comprising an outer shell and an inner padding disposed between the outer shell and the wearer's head when the helmet is worn. The inner padding comprising a plurality of shock absorbers and an interconnector interconnecting the shock absorbers, each shock absorber being deformable in response to a rotational impact on the helmet such that an outer part of the shock absorber moves relative to an inner part of the shock absorber in a direction tangential to an angular movement of the outer shell due to the rotational impact.

Abstract: Methods and systems for customizing wearable equipment such as athletic equipment, including ice skates and protective equipment such as masks. For example, a hockey goaltender mask may comprise a shell a liner attached to the shell, the liner being customized for a face of a user. The liner may be produced using a customized mold. Such customized mold may include a base mold and at least one attachment attached to the base mold; wherein each of the at least one attachment is characterized by at least one feature determined based on computer processing of data representative of the face of the user.

Abstract: A sports helmet for protecting a head of a wearer, comprising: an outer shell comprising an external surface of the sports helmet; inner padding disposed between the outer shell and the wearer's head; an adjustment mechanism operable by the wearer to vary an internal volume of the cavity to adjust a fit of the sports helmet on the wearer's head; and a rotational impact protection device disposed between the external surface of the sports helmet and the wearer's head when the sports helmet is worn, the rotational impact protection device comprising a surface movable relative to the external surface of the sports helmet in response to a rotational impact on the outer shell to absorb rotational energy from the rotational impact, the surface of the rotational impact protection device undergoing displacement when the adjustment mechanism is operated by the wearer to vary the internal volume of the cavity.

Abstract: A helmet for protecting a head of a wearer, such as a hockey, lacrosse, football or other sports player. The helmet includes an outer shell and an inner padding disposed between the outer shell and the wearer's head when the helmet is worn. The inner padding includes a plurality of shock absorbers and an interconnector interconnecting the shock absorbers, each shock absorber being deformable in response to a rotational impact on the helmet such that an outer part of the shock absorber moves relative to an inner part of the shock absorber in a direction tangential to an angular movement of the outer shell due to the rotational impact.

Abstract: A sports helmet for protecting a head of a wearer, that comprises: an outer shell comprising an external surface of the sports helmet; inner padding disposed between the outer shell and the wearer's head; an adjustment mechanism operable by the wearer to vary an internal volume of the cavity to adjust a fit of the sports helmet on the wearer's head; and a rotational impact protection device disposed between the external surface of the sports helmet and the wearer's head when the sports helmet is worn, the rotational impact protection device comprising a surface movable relative to the external surface of the sports helmet in response to a rotational impact on the outer shell to absorb rotational energy from the rotational impact, the surface of the rotational impact protection device undergoing displacement when the adjustment mechanism is operated by the wearer to vary the internal volume of the cavity.

Abstract: A device (e.g., an article of athletic gear) comprising a cushioning component for absorbing energy when the device is contacted (i.e., impacted or otherwise contacted), in which the cushioning component comprises a core comprising a plurality of zones of different materials (e.g., which may differ in one or more materials properties such as density, stiffness, resilience, etc.) and a covering disposed on the core. In some embodiments, a given one of the zones of different materials may be a zone of expanded microspheres. The cushioning component may provide enhanced protection, comfort, and/or vibration or other shock absorption while being relatively lightweight.

Abstract: A sports helmet for protecting a head of a wearer, that comprises: an outer shell comprising an external surface of the sports helmet; inner padding disposed between the outer shell and the wearer's head; an adjustment mechanism operable by the wearer to vary an internal volume of the cavity to adjust a fit of the sports helmet on the wearer's head; and a rotational impact protection device disposed between the external surface of the sports helmet and the wearer's head when the sports helmet is worn, the rotational impact protection device comprising a surface movable relative to the external surface of the sports helmet in response to a rotational impact on the outer shell to absorb rotational energy from the rotational impact, the surface of the rotational impact protection device undergoing displacement when the adjustment mechanism is operated by the wearer to vary the internal volume of the cavity.

Abstract: A device (e.g., an article of athletic gear) comprising a post-molded expandable component, which is a part of the device that is configured to be expanded or has been expanded after being molded. This may allow the post-molded expandable component to have enhanced characteristics (e.g., be more shock-absorbent, lighter, etc.), to be cost-effectively manufactured (e.g., by using less material and/or making it in various sizes), and/or to be customized for a user (e.g., by custom-fitting it to the user).

Abstract: The invention relates to a leg pad for a hockey player. The leg pad extends along a longitudinal axis and comprises an upper portion, a bottom portion and a band. The upper portion has a knee cap for covering a knee joint of the player. The bottom portion has an upper shell for covering a substantial part of a shin of the hockey player and a lower shell for at least partially covering the shin and ankle of the hockey player. The band extends along part of a periphery of the upper shell and part of a periphery of the lower shell. The band interconnects the upper shell and the lower shell to one another wherein the lower shell is movable relative to the upper shell between a first position and a second position in response to flexion of the ankle.

Abstract: The invention relates to a leg pad for a hockey player. The leg pad extends along a longitudinal axis and comprises an upper portion, a lower portion and a band. The upper portion has a knee cap for covering a knee joint of the player. The lower portion has an upper shell for covering a substantial part of a shin of the hockey player and a lower shell for at least partially covering the shin and ankle of the hockey player. The band extends along part of a periphery of the upper shell and part of a periphery of the lower shell. The band interconnects the upper shell and the lower shell to one another wherein the lower shell is movable relative to the upper shell between a first position and a second position in response to flexion of the ankle.

Abstract: A helmet for protecting a head of a wearer, such as a hockey, lacrosse, football or other sports player. The helmet comprising an outer shell and an inner padding disposed between the outer shell and the wearer's head when the helmet is worn. The inner padding comprising a plurality of shock absorbers and an interconnector interconnecting the shock absorbers, each shock absorber being deformable in response to a rotational impact on the helmet such that an outer part of the shock absorber moves relative to an inner part of the shock absorber in a direction tangential to an angular movement of the outer shell due to the rotational impact.

Abstract: A sport helmet for protecting a head of a wearer, such as a hockey, lacrosse or football player. The sport helmet has an outer shell with an internal side and an external side and an inner pad mounted to the internal side of the outer shell for absorbing shocks when the sport helmet is impacted. The inner pad has a core of polymeric cellular material with a body of expanded polymeric microspheres and a molded covering being molded onto the core of polymeric cellular material.