Abstract: Scroll members for scroll compressors made from one or more near-net shaped powder metal processes, either wholly or partially fabricated together from sections. In certain variations, the involute scroll portion of the scroll member has a modified terminal end region. The terminal end region may include an as-sintered coupling feature comprising a tip component that forms a contact surface for contacting an opposing scroll member during compressor operation. The tip component can be a tip seal or a tip cap received by the as-sintered coupling feature. The tip cap may be sinter-bonded or otherwise coupled to the terminal end region. In other variations, a terminal end region may comprise a second material including a tribological material that forms a contact surface. Methods of making such scroll members for scroll compressors are also provided.

Abstract: A system and method are provided for a variable speed compressor with a control module that controls an operating frequency of the variable speed compressor. The control module stores a prohibited frequency range that includes a resonant frequency of the variable speed compressor and an allowed upper frequency above the prohibited frequency range and an allowed lower frequency below the prohibited frequency range. The control module determines a requested frequency and operates the variable speed compressor at the allowed upper frequency for an upper frequency operating time and at the allowed lower frequency for a lower frequency operating time when the requested frequency is within the prohibited frequency range. The control module determines the upper frequency operating time and the lower frequency operating time such that a time-averaged frequency output over the upper frequency operating time and the lower frequency operating time corresponds to the requested frequency.

Abstract: Anti-wear surface coatings and methods for making them are provided. Such anti-wear surface coatings are particularly suitable for use in a compressor, such as a scroll compressor. A precursor powder material can be applied via spraying to a wear surface of a metal component of the scroll compressor. The precursor powder material comprises a powderized thermoplastic polymer (e.g., PEEK), a first lubricant particle (e.g., molybdenum disulfide (MoS2)) and a second lubricant particle (e.g., polytetrafluoroethylene (PTFE)). Then the applied precursor powder material is heated to form a substantially uniform coating covering the underlying metal component. The substantially uniform coating may have a thickness of less than or equal to about 0.005 inches (about 127 ?m).

Abstract: A system, compressor, and method that cools an electronics module with a low-pressure refrigerant. The system, compressor, and method utilize a temperature sensor that detects a temperature of the low pressure refrigerant and communicates with the electronics module. Based on the temperature detected by the temperature sensor, the electronics module controls a liquid dry out point of the refrigerant that is used to cool the electronics module.

Abstract: Scroll members for scroll compressors made from one or more near-net shaped powder metal processes, either wholly or partially fabricated together from sections. In certain variations, the involute scroll portion of the scroll member has a modified terminal end region. The terminal end region may include an as-sintered coupling feature comprising a tip component that forms a contact surface for contacting an opposing scroll member during compressor operation. The tip component can be a tip seal or a tip cap received by the as-sintered coupling feature. The tip cap may be sinter-bonded or otherwise coupled to the terminal end region. In other variations, a terminal end region may comprise a second material including a tribological material that forms a contact surface. Methods of making such scroll members for scroll compressors are also provided.

Abstract: A system and method are provided for a variable speed compressor with a control module that controls an operating frequency of the variable speed compressor. The control module stores a prohibited frequency range that includes a resonant frequency of the variable speed compressor and an allowed upper frequency above the prohibited frequency range and an allowed lower frequency below the prohibited frequency range. The control module determines a requested frequency and operates the variable speed compressor at the allowed upper frequency for an upper frequency operating time and at the allowed lower frequency for a lower frequency operating time when the requested frequency is within the prohibited frequency range. The control module determines the upper frequency operating time and the lower frequency operating time such that a time-averaged frequency output over the upper frequency operating time and the lower frequency operating time corresponds to the requested frequency.

Abstract: A system, compressor, and method that cools an electronics module with a low-pressure refrigerant. The system, compressor, and method utilize a temperature sensor that detects a temperature of the low pressure refrigerant and communicates with the electronics module. Based on the temperature detected by the temperature sensor, the electronics module controls a liquid dry out point of the refrigerant that is used to cool the electronics module.

Abstract: A system, compressor, and method that cools an electronics module with a low-pressure refrigerant. The system, compressor, and method utilize a temperature sensor that detects a temperature of the low pressure refrigerant and communicates with the electronics module. Based on the temperature detected by the temperature sensor, the electronics module controls a liquid dry out point of the refrigerant that is used to cool the electronics module.

Abstract: Vibration protection in a compressor system with a variable speed compressor may include operating a variable speed compressor of a compressor system at a first frequency, measuring a vibration of the compressor system at the first frequency, determining whether the vibration exceeds a maximum vibration value, and operating the variable speed compressor at an average frequency equivalent to the first frequency, when the vibration exceeds the maximum vibration value, by identifying an allowed upper frequency and an allowed lower frequency, calculating an upper operating time and a lower operating time, and operating the variable speed compressor at the allowed upper frequency for the upper operating time and the allowed lower frequency for the lower operating time.

Abstract: A system, compressor, and method that cools an electronics module with a low-pressure refrigerant. The system, compressor, and method utilize a temperature sensor that detects a temperature of the low pressure refrigerant and communicates with the electronics module. Based on the temperature detected by the temperature sensor, the electronics module controls a liquid dry out point of the refrigerant that is used to cool the electronics module.

Abstract: A refrigeration system can use a flash tank to separate vapor refrigerant from liquid refrigerant. The refrigeration system can include a liquid-refrigerant injection system that can inject liquid refrigerant into an intermediate-pressure location of the compressor. The injected liquid refrigerant can absorb the heat of compression during the compression process. The refrigeration system can include an economizer system that injects a refrigerant vapor into an intermediate-pressure location of the compressor in conjunction with the injection of the cooling liquid. The refrigeration system can incorporate a cooling-liquid injection system that can inject a cooling liquid into an intermediate-pressure location of the compressor.

Abstract: A scroll component including a spiral scroll wrap, a baseplate having a first major surface coupled to the scroll wrap and a second opposing major surface comprising a protruding pilot extending a distance from the baseplate, and a hub fastened to the baseplate adjacent to the protruding pilot. A method of forming a scroll compressor element is also provided.

Abstract: A compressor may include first and second scroll members and a compensation member. The first scroll member may include a first end plate and a first spiral wrap extending therefrom. The second scroll member may include a second end plate and a second spiral wrap. The second end plate may be positioned proximate to a distal end of the first spiral wrap. The first end plate may be positioned proximate to a distal end of the second spiral wrap. The compensation member may engage the first scroll member and having a first reaction to a temperature change causing the first scroll member to maintain a sealed relationship between the first end plate and the distal end of the second spiral wrap.

Abstract: Anti-wear surface coatings and methods for making them are provided. Such anti-wear surface coatings are particularly suitable for use in a compressor, such as a scroll compressor. A precursor powder material can be applied via spraying to a wear surface of a metal component of the scroll compressor. The precursor powder material comprises a powderized thermoplastic polymer (e.g., PEEK), a first lubricant particle (e.g., molybdenum disulfide (MoS2)) and a second lubricant particle (e.g., polytetrafluoroethylene (PTFE)). Then the applied precursor powder material is heated to form a substantially uniform coating covering the underlying metal component. The substantially uniform coating may have a thickness of less than or equal to about 0.005 inches (about 127 ?m).

Abstract: Anti-wear surface coatings and methods for making them are provided. Such anti-wear surface coatings are particularly suitable for use in a compressor, such as a scroll or rotary compressor. A precursor powder material can be applied via spraying to a wear surface of a metal component of the scroll or rotary compressor. The precursor powder material comprises a powderized thermoplastic polymer (e.g., PEEK), a first lubricant particle (e.g., molybdenum disulfide (MoS2)) and a second lubricant particle (e.g., polytetrafluoroethylene (PTFE)), which is heated to form a substantially uniform coating covering the underlying metal component having a thickness of less than or equal to about 0.006 inches (about 152 ?m). The anti-wear surface coating can be used on a face seal for a bellows-type shaft seal for compressors.

Abstract: A flash tank is provided and may include a shell having an inner volume. A first port may be in fluid communication with the inner volume and may be positioned relative to a surface of the inner volume such that fluid flows therebetween in a direction that is substantially tangent to the surface.

Abstract: A fluid compression circuit may include a compression mechanism, a volume, a heat exchanger, a fluid conduit, a thermoelectric device, and a heat-transfer device. The compression mechanism includes first and second members cooperating to form a fluid pocket. The volume receives discharge fluid from the fluid pocket. The heat exchanger is in communication with the volume. The fluid conduit is connected to at least one of the volume and the heat exchanger. The thermoelectric device may include a first side in heat-transfer relation with a member at least partially defining the volume and a second side in heat-transfer relation with ambient air and cooperating with the first side to define a temperature gradient generating electrical current in the thermoelectric device. The heat-transfer device may receive electrical current generated by the thermoelectric device and may be in heat-transfer relation with at least one of the heat exchanger and the fluid conduit.

Abstract: Scrolls made from injection molding processes are disclosed. The scroll components have a tip seal groove defined within an involute portion of the scroll. Bearing and tip seal engaging plates are integrally molded within base members of the scroll.

Abstract: A scroll component including a spiral scroll wrap, a baseplate having a first major surface coupled to the scroll wrap and a second opposing major surface comprising a protruding pilot extending a distance from the baseplate, and a hub fastened to the baseplate adjacent to the protruding pilot. A method of forming a scroll compressor element is also provided.

Abstract: A heat pump system of the type which re-circulates refrigerant through a fluid circuit between a first heat exchanger and a second heat exchanger includes a compressor coupled to the fluid circuit and a vapor injection system including a vessel fluidly coupled to the first and second heat exchangers and to a vapor injection port of the compressor. The vessel is operable as a receiver in a cooling mode of the heat pump system and is operable as a flash tank in a heating mode of the heat pump system.