Patents by Inventor Jean-Luc Roth

Jean-Luc Roth has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6945077
    Abstract: A method is presented for the treatment of slag from electric steel plants which comprises the following steps: (a) transference of the slag into a metallurgical receptacle; (b) defoaming of the slag in this metallurgical receptacle by adding a defoaming agent, preferably silica; (c) subsequent heating of the slag to make it fluid; and (d) forced cooling of the slag, for example by an aqueous granulation.
    Type: Grant
    Filed: January 18, 2001
    Date of Patent: September 20, 2005
    Assignee: Paul Wurth S.A.
    Inventors: Jean-Luc Roth, Guy Denier
  • Publication number: 20040060389
    Abstract: The invention relates to a method for producing a melt iron in an electric arc furnace which comprises several electrodes, is fitted with a hearth and contains a heel, on top of which is disposed a non-foaming liquid slag. The inventive method comprises the following steps: the reduction of the metallic fillers to form pre-reduced metallic fillers comprising excess free carbon; the hot transfer of said pre-reduced metallic fillers inside an inert gas curtain into a heel contained in the electric arc furnace; the mixing of the heel through the injection of gas so as to prevent crust formation; the smelting of the pre-reduced metallic fillers in the electric arc furnace in order to produce the melt iron.
    Type: Application
    Filed: August 20, 2003
    Publication date: April 1, 2004
    Inventors: Jean-Luc Roth, Paul Berg, Fred Weisberger, Fred Parasch, Emile Lonardi
  • Patent number: 6635096
    Abstract: A method for producing molten metal by the reduction and melting of raw materials in a submerged arc type electric furnace includes at least one electrode, where substantial amounts of slag are generated so that the electric furnace contains a bath of molten metal covered with a thick layer of molten slag having a mass per unit area of at least 1000 kg/m2. The thick layer of molten slag is made to foam locally around the at least one electrode so as to create around the electrode a local layer of foaming slag in which the density of the slag is at least 50 per cent lower than in the rest of the electric furnace.
    Type: Grant
    Filed: April 1, 2002
    Date of Patent: October 21, 2003
    Assignee: Paul Wurth S.A.
    Inventor: Jean-Luc Roth
  • Patent number: 6582492
    Abstract: The invention concerns a method for producing melt iron comprising the following steps: a) reducing the iron ore particles to form pre-reduced iron comprising excess free carbon; b) hot process transfer of the pre-reduced iron in a smelting furnace; c) smelting the pre-reduced iron in a smelting furnace to obtain melt iron.
    Type: Grant
    Filed: December 20, 2001
    Date of Patent: June 24, 2003
    Assignee: Paul Wurth S.A.
    Inventors: Jean-Luc Roth, Marc Solvi, Jean Monai
  • Patent number: 6516632
    Abstract: A simple and compact device for wet granulation of liquid slag, comprising a granulating basin with a water injection device and a decanting basin that is separate from the granulating basin. A distribution channel for the granulate-water mixture extends above the decanting basin and is provided with outflow means along the entire length and on the lower side thereof for the granulate-water mixture. A vertical inflow shaft that is open towards the bottom is arranged underneath the distribution channel. The outflow means for the granulate-water mixture discharges into said inflow shaft.
    Type: Grant
    Filed: December 21, 2000
    Date of Patent: February 11, 2003
    Assignee: Paul Worth S.A.
    Inventors: Léon Ulveling, Jean-Luc Roth, Henri Radoux
  • Publication number: 20030010060
    Abstract: A method is presented for the treatment of slag from electric steel plants which comprises the following steps: (a) transference of the slag into a metallurgical receptacle; (b) defoaming of the slag in this metallurgical receptacle by adding a defoaming agent, preferably silica; (c) subsequent heating of the slag to make it fluid; and (d) forced cooling of the slag, for example by an aqueous granulation.
    Type: Application
    Filed: July 2, 2002
    Publication date: January 16, 2003
    Inventors: Jean-Luc Roth, Guy Denier
  • Patent number: 6464752
    Abstract: The invention relates to a method for producing directly reduced, desulfurized iron in a multiple-hearth furnace which comprises two zones arranged one above the other and each having several hearths. Iron ore is reacted with a reducing agent in a first zone of the multiple-hearth furnace at a temperature ranging from 800° C. to 1100° C. to obtain metallic iron. In addition, the gases are desulfurized using desulphurizing agents, whereby the directly reduced iron is discharged from the multiple-hearth furnace and the desulfurized gases are guided into a second zone where the iron ore is preheated to a temperature ranging from 600° C. to 800° C.
    Type: Grant
    Filed: May 7, 2001
    Date of Patent: October 15, 2002
    Assignee: Paul Wurth S.A.
    Inventors: Jean-Luc Roth, Thomas Hansmann, Romain Frieden, Marc Solvi
  • Patent number: 6452955
    Abstract: A method for feeding fines or granules into a light-arc furnace. A hollow electrode provided with a feeding channel is utilized, and is preferably a hollow Söderberg electrode. A conveyor introduces the fines or granules into the feeding channel so as to maintain in the feeding channel a hollow material in which a lower end is smelted in a molten metal bath.
    Type: Grant
    Filed: June 14, 2001
    Date of Patent: September 17, 2002
    Assignee: Paul Wurth S.A.
    Inventors: Jean-Luc Roth, Serge Devillet, Emile Lonardi
  • Patent number: 6413469
    Abstract: The invention concerns a method and an installation for minimising the local wear of a bell during a ladle treatment of a liquid metal by rotating the bell about an axis during the treatment of the liquid metal.
    Type: Grant
    Filed: February 14, 2000
    Date of Patent: July 2, 2002
    Assignee: Paul Wurth, S.A.
    Inventors: Hubert Stomp, Albert Feitler, Jean-Luc Roth
  • Patent number: 6383252
    Abstract: The invention relates to a method for the heat treatment of residues containing heavy metals, carried out in a multiple-hearth furnace which is divided into three zones, each of which comprises several stacked levels. Said method consists of the following steps: continuous feeding of the heavy-metal residues into the top level of the first zone of the multiple-hearth furnace, the residues being gradually transferred to the second zone and dried during the transfer; continuous feeding of reducing agents and desulfurizers into the top level of the second zone, whereby the reducing agents and desulfirizers are mixed with the dried residues and the mixture is heated to approximately 800° C., calcined during heating and gradually transferred to the third zone; heating of the mixture to approximately 1000° C. in the third zone, whereby the metals are reduced and the waste gases resulting in said third zone are drawn off and treated separately; and discharge of the mixture from the multiple-hearth furnace.
    Type: Grant
    Filed: May 4, 2001
    Date of Patent: May 7, 2002
    Assignee: Paul Wurth S.A.
    Inventors: Jean-Luc Roth, Thomas Hansmann, Romain Frieden, Marc Solvi
  • Patent number: 6314123
    Abstract: The invention concerns a method for continuous smelting of solid metal products in a reactor comprising a smelting zone and a metallurgical processing zone, which consists in continuously heating the solid metal products in the smelting zone, gradually transferring said smelted products into the metallurgical process zone, refining the smelted products in the metallurgical process zone in an oxidising slag medium, separating the metallurgical process zone slag from the smelting zone slag, transforming the oxidising slag in the metallurgical process zone into a reducing slag, desulphurizing the smelted products in the metallurgical processing zone in a reducing slag medium and casting the smelted metal.
    Type: Grant
    Filed: September 25, 2000
    Date of Patent: November 6, 2001
    Assignee: Paul Wurth S.A.
    Inventors: Wilhelm Burgmann, Jean Monai, Jean-Luc Roth, Henri Radoux
  • Patent number: 6238452
    Abstract: A method for making steel in an electric furnace, wherein a predetermined amount of liquid melt is fed into the electric furnace. The method comprises the steps of (a) continuously feeding a controlled flow of liquid melt into the furnace without interrupting the heating from the electric arc, (b) continuously injecting a refining gas into the furnace before the C and/or Si content of the metal bath reaches a predetermined value, until the end of the feeding process, and (c) pursuing the injection of refining gas after the predetermined amount of melt has been fed into the furnace, until the target value for the C and/or Si content of the metal bath has been reached.
    Type: Grant
    Filed: December 16, 1998
    Date of Patent: May 29, 2001
    Assignee: Paul Wurth, S.A.
    Inventors: André Kremer, Guy Denier, Jean-Luc Roth
  • Patent number: 5868816
    Abstract: A process for adjusting the composition of a liquid metal, such as steel, is provided wherein liquid metal is sucked up from a start receptacle into a reactor which is at a reduced pressure with respect to the start receptacle. First, the liquid metal is made to flow inside the reactor under conditions close to plug flow where it undergoes a metallurgical treatment. Next, after the liquid metal has been conveyed through the reactor it is completely discharged into a finish receptacle which is also at a reduced pressure with respect to the reactor. To insure thorough mixing, the reactor is divided into a plurality of cells, each of which has its own independent gas injector for agitating the liquid metal therein.
    Type: Grant
    Filed: May 20, 1996
    Date of Patent: February 9, 1999
    Assignee: Sollac (Societe Anonyme)
    Inventors: Jean Alex Michard, Henri Gaye, Jean-Luc Roth
  • Patent number: 5851263
    Abstract: A process for smelting steel is implemented in an electric arc furnace of the type including a vessel containing a bath of molten steel, a roof resting on top of the said vessel and a single roof electrode or a plurality of roof electrodes lying within a circle. In the process an oxygenic gas in the form of gas jets is blasted into the vessel toward the surface of the bath, so that the areas of impact of the jets on the surface do not cover the electrode or the circle. The jets are blasted in from the upper part of the furnace and have a shallow depth of penetration into the bath.
    Type: Grant
    Filed: January 23, 1997
    Date of Patent: December 22, 1998
    Assignee: Usinor Sacilor
    Inventors: Thierry Bernet, Philippe Destannes, Jean-Luc Roth
  • Patent number: 5562753
    Abstract: Both a method and apparatus for producing molten steel are provided wherein ferrous materials rich in carbonaceous materials are fused in a first vessel of a single electric furnace having separate first and second vessels. The carbonized molten metal thus obtained is then pretreated in a separate pretreatment facility to remove contaminants and the pretreated molten metal is then decarburized in the second vessel of the electric furnace. The decarburization of the pretreated metal in the second vessel of the furnace avoids reintroducing contaminants into the steel by avoiding contact between the pretreated metal and the slag produced when the initial carbonaceous materials are fused. Preferably, the first and second vessels are two vessels of a single electric furnace having a single electric power source.
    Type: Grant
    Filed: May 26, 1994
    Date of Patent: October 8, 1996
    Assignees: SOLLAC (Societe Anonyme), UNIMETAL
    Inventors: Yann de Lassat de Pressigny, Henri Gaye, Jean-Luc Roth, Yves Zbaczyniak
  • Patent number: 5316270
    Abstract: The device for charging metalliferous materials 7 into a furnace 3 compri a charging tube 1, inside which are arranged supports 8 distributed over an entire non-straight section of this, for example similarly to the stairs of a flight of stairs descending towards the furnace. Passages are provided between the supports 8, and means 10 for the vibration of the supports are provided.The materials progressively descend on the supports 8 towards the furnace and are simultaneously preheated by the hot gases introduced into the tube, circulating through the materials and via the passages 9 and extracted via the outlet orifice 5.
    Type: Grant
    Filed: September 27, 1990
    Date of Patent: May 31, 1994
    Assignee: Institut de Recerches de la Siderurgie Francaise (Irsid en Abrege)
    Inventors: Michel Hamy, Christian Lebrun, Jean-Michel Thebault, Ghislain Maurer, Jacques Michelet, Jean-Luc Roth
  • Patent number: 4745252
    Abstract: Device for temperature homogenization of passing metallic products (3), housed in the bed plate of the temperature equalization zone of a reheating furnace and constituted by elongated polyphase static sliding field inductors (14) located in the extension of elements (9) supporting the metallic products in the heating zone (7) of the furnace. The device achieves efficient and rapid heating by enabling precise localization of the heating zone in a predetermined part of the metallic product to be treated, and is particularly useful for treating large dimension products, such as large slabs, in order to attenuate or eliminate skid marks (20) which are usually present upon their emergence from prior art reheating furnaces.
    Type: Grant
    Filed: October 3, 1986
    Date of Patent: May 17, 1988
    Assignee: IRSID
    Inventors: Jean-Luc Roth, Herve Sierpinski
  • Patent number: 4462792
    Abstract: Metal bodies such as billets and blooms are reheated for rolling in a metal-refining operation having a blast furnace by first heating the top gas of the blast furnace to at least 800.degree. C. by means of a plasma torch, then, before the gas has cooled appreciably, burning the heated top gas in a preheating chamber. The metal bodies are exposed in the preheating chamber to the heat of the burning and heated top gas. The heated top gas is mixed with combustion-inducing gas to burn it. Before it is mixed with the heated top gas it is preheated by heat exchange with combustion-product gas withdrawn from the preheating chamber. In this manner it is possible to raise the temperature of this combustion-inducing gas to at least 600.degree. C., so that the burners firing the preheating chamber burn clean. In addition much of the heat of the process is recovered, again reducing energy costs for the system.
    Type: Grant
    Filed: September 13, 1982
    Date of Patent: July 31, 1984
    Assignee: Institut de Recherches de la Sigerurgie Francaise
    Inventors: Jean-Luc Roth, Herve Sierpinski
  • Patent number: RE37897
    Abstract: A method for making steel in an electric furnace, wherein a predetermined amount of liquid melt is fed into the electric furnace. The method comprises the steps of (a) continuously feeding a controlled flow of liquid melt into the furnace without interrupting the heating from the electric arc, (b) continuously injecting a refining gas into the furnace before the C and/or Si content of the metal bath reaches a predetermined value, until the end of the feeding process, and (c) pursuing the injection of refining gas after the predetermined amount of melt has been fed into the furnace, until the target value for the C and/or Si content of the metal bath has been reached.
    Type: Grant
    Filed: October 2, 2001
    Date of Patent: November 5, 2002
    Assignee: Paul Wurth S.A.
    Inventors: André Kremer, Guy Denier, Jean-Luc Roth