Patents by Inventor Jean-Marie Sonney

Jean-Marie Sonney has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8236866
    Abstract: A high resilience (HR) polyurethane foam comprising the reaction product of (1) at least one polyisocyanate comprising at least about 5 weight percent of at least one methylene diphenyl diisocyanate isomer, derivative or a combination thereof and (2) an admixture of at least one natural oil based polyol and at least one additional polyol which is not a natural oil based polyol, wherein the admixture comprises at least about 10 weight percent natural oil based polyol and at least about 40 weight percent additional polyol having an equivalent weight of at least about 1700 Daltons; and the foam has a resiliency indicated by a ball rebound of at least 40 percent as measured according to the procedures of ASTM D 3574, Test H.
    Type: Grant
    Filed: May 7, 2008
    Date of Patent: August 7, 2012
    Assignee: Dow Global Technologies LLC
    Inventors: Francois M. Casati, Jean-Marie Sonney
  • Publication number: 20110319572
    Abstract: Described is a polyol blend for use in the production of polyurethane products. The polyol blend may include between about 50 and about 99 percent by weight of the polyol blend of at least one HPPO polyether polyol compound having a nominal starter functionality between about 2 and about 8 and a hydroxyl number between about 20 and about 800, and between about 1 and about 50 percent by weight of the polyol blend of at least one autocatalytic polyol.
    Type: Application
    Filed: February 9, 2010
    Publication date: December 29, 2011
    Applicant: Dow Global Technologies LLC
    Inventors: Francois M. Casati, Jean-Marie Sonney
  • Publication number: 20110190408
    Abstract: A process for producing a polyurethane product comprises steps of (a) supplying at least one polyisocyanate (b) supplying at least one polyol composition comprising at least about 5 weight percent based on total weight of polyols of at least one natural oil based polyol (b1) having a hydroxyl number of at most about 300 and a viscosity below about 10000 mPa·os; and (c) exposing the polyisocyanate and the polyol composition to reaction conditions such that urethane bonds are formed, wherein reaction conditions include the presence of at least one bismuth catalyst. Use of bismuth catalysts is particularly applicable to preparation of open celled, flexible polyurethane foams using polyols made from renewable resources, optionally with other polyols. The invention includes foams made by the process, including viscoelastic foams, preferably having a velvet feel.
    Type: Application
    Filed: August 26, 2008
    Publication date: August 4, 2011
    Applicant: Dow Global Technologies Inc.
    Inventors: Francois M. Casati, Jean-Marie Sonney, Herve Wuilay
  • Publication number: 20110054060
    Abstract: A natural oil based polyol blend is provided. The blend includes a first natural oil based polyol comprising is the reaction product of a first monomer and a first initiator, and where the first monomer is derived from at least one first fatty acid methyl ester. The blend also includes a second natural oil based polyol comprising the reaction product of a second monomer and a second initiator. The second monomer is derived from at least one second fatty acid methyl ester, and at least one of the second monomer and the second initiator is different from the first monomer and the first initiator, respectively. The natural oil based polyol blend may be reacted with an isocyanate to form a foam.
    Type: Application
    Filed: May 7, 2009
    Publication date: March 3, 2011
    Applicant: Dow Global Technologies Inc.
    Inventors: Francois M. Casati, Jean-Marie Sonney
  • Publication number: 20100249260
    Abstract: A high resilience (HR) polyurethane foam comprising the reaction product of (1) at least one polyisocyanate comprising at least about 5 weight percent of at least one methylene diphenyl diisocyanate isomer, derivative or a combination thereof and (2) an admixture of at least one natural oil based polyol and at least one additional polyol which is not a natural oil based polyol, wherein the admixture comprises at least about 10 weight percent natural oil based polyol and at least about 40 weight percent additional polyol having an equivalent weight of at least about 1700 Daltons; and the foam has a resiliency indicated by a ball rebound of at least 40 percent as measured according to the procedures of ASTM D 3574, Test H. An HR foam is made according to a process comprising steps of (a) forming a natural oil based polyol composition comprising at least about 10 weight percent of at least one natural oil based polyol having an OH functionality of at least about 2.
    Type: Application
    Filed: May 7, 2008
    Publication date: September 30, 2010
    Applicant: DOW GLOBAL TECHNOLOGIES INC.
    Inventors: Francois M. Casati, Jean-Marie Sonney
  • Publication number: 20090281206
    Abstract: The present inventions disclosed copolymer polyol composition which have a polymer content of 40 to 75 weight percent, based on total weight, and product stability such that essentially 100 percent passes through a 150 mesh screen produced by a free radical polymerization of the composition comprising: (a) a feedstock polyol; (b) at least one ethylenically unsaturated monomer; (c) a free radical polymerization initiator; (d) a chain transfer agent; (e) optionally a preformed stabilizer; and (f) optionally a macromer; with the proviso that at least one of e) or f) is present; wherein the feedstock has a nominal average functionality of 1.5 to 2.7, an equivalent weight of 400 to 2000. Such copolymer polyols can be used for the production of polyurethane products.
    Type: Application
    Filed: June 22, 2007
    Publication date: November 12, 2009
    Applicant: DOW GLOBAL TECHNOLOGIES INC.
    Inventors: Hanno R. Van der Wal, Robert D. Dawe, Jean-Marie Sonney, Francois M. Casati
  • Publication number: 20090170972
    Abstract: The present invention pertains to natural oil based polyols having intrinsic surfactancy and to their use in the production of flexible, viscoelastic and/or semi-rigid, one-shot polyurethane foams with reduced VOC (Volatile Organic Compound) emission.
    Type: Application
    Filed: March 14, 2007
    Publication date: July 2, 2009
    Applicant: Dow Global Technologies Inc.
    Inventors: Jean-Marie Sonney, Francois M. Casati
  • Publication number: 20070287762
    Abstract: The present invention pertains to polyols having autocatalytic properties in urethane formation. Such polyols are prepared by end-capping polyols with a tertiary amine. The invention also discloses the process for producing such polyols an their use in production of polyurethane products.
    Type: Application
    Filed: December 22, 2004
    Publication date: December 13, 2007
    Inventors: Francois Casati, Raymond Swedo, Adrian Birch, David Moore, Joseph Gan, Richard Wehmeyer, Ray Drumright, Jean-Marie Sonney
  • Publication number: 20050234142
    Abstract: The present invention discloses a process for producing a polyurethane product with autocatalytic polyols. These autocatalytic polyols are based on an initiator that contains a tertiary amine. These autocatalytic polyols are reacted with a polyisocyanate in the presence of other additives and/or auxiliary agents known per se to produce polyurethane products.
    Type: Application
    Filed: June 6, 2005
    Publication date: October 20, 2005
    Inventors: Francois Casati, Jean-Marie Sonney
  • Publication number: 20050020707
    Abstract: The present invention discloses a process for producing a polyurethane product with autocatalytic polyols. These auto-catalytic polyols are based on an initiator of the formula (I): HmA-(CH2)n—N(R)—(CH2)p-AHm where n and p are independently integers from 2 to 6, A at each occurrence is independently oxygen, nitrogen or hydrogen, with the proviso that only one of A can be hydrogen at one time, R is a C1 to C3 alkyl group, m is equal to 0 when A is hydrogen, is 1 when A B is oxygen and is 2 when A is nitrogen; or are polyols which contain an alkyl amine of within the polyol chain or a dialkylylamino group pendant to the polyol chain wherein the polyol chain is obtained by copolymerization of at least one monomer containing an alkyl aziridine or N,N-dialkyl glycidylamine with at least one alkylene oxide. These auto-catalytic polyols are reacted with a polyisocyanate in the presence of other additives and/or auxiliary agents known per se to produce polyurethane products.
    Type: Application
    Filed: June 4, 2004
    Publication date: January 27, 2005
    Inventors: Simon Waddington, Jean-Marie Sonney, Richard Elwell, Francois Casati, Antoine Storione