Abstract: A core/base layer, an intermediate layer, a divider layer between the core and intermediate layers, and a water-resistant layer on the intermediate layer opposite the core layer. The core and intermediate layers are made of a cementitious material to provide structural-strength and fire-resistance properties, with the core layer including an aggregate material for added strength, the intermediate layer including an hydrophobic additive for water resistance, and the divider layer positioned between the core and intermediate layers to form a physical barrier that prevents cross-migration of the aggregate material and the hydrophobic additive between these layers. The water-resistant layer includes a fiber-based carrier layer with an outward-facing surface having a weather barrier layer secured to it and with an opposite uncoated inward-facing surface having loose fiber strands extending from it and embedded into the intermediate layer to secure the water-resistant layer to the intermediate layer.

Abstract: Wax is a key ingredient in engineered wood composites, such as oriented strand board (OSB) and oriented strand lumber (OSL), to prevent and reduce swelling caused by water uptake. Wax, normally a byproduct of oil refining and lube production, is now considered a precious feedstock for producing higher margin product such as fuel or diesel. Disclosed herein are suitable alternative waxes to petroleum wax for use as sizing agents in producing engineered wood composites.

Abstract: Wax is a key ingredient in engineered wood composites, such as oriented strand board (OSB) and oriented strand lumber (OSL), to prevent and reduce swelling caused by water uptake. Wax, normally a byproduct of oil refining and lube production, is now considered a precious feedstock for producing higher margin product such as fuel or diesel. Disclosed herein are suitable alternative waxes to petroleum wax for use as sizing agents in producing engineered wood composites.

Abstract: Adhesive compositions and methods of using the compositions in the production of laminated veneer lumber (LVL) are disclosed. The adhesive compositions comprise a thermosetting phenol-aldehyde resin having at least one of (A) a number average molecular weight (Mn) of at least about 450, (B) a weight average molecular weight (Mw) of at least about 2000, and (C) a Z-average molecular weight (Mz) of at least about 6000, wherein said Mn, Mw, and Mz are measured using gel permeation chromatography (GPC), a ketone-aldehyde resin cure promoter, and optionally other components (e.g., a tack-promoter or a catalyst). The adhesive compositions minimize or eliminate the art-recognized problems of glue line dryout and steam blowout, associated with LVL manufacture from both low-moisture veneers and high-moisture veneers, respectively. Furthermore, the adhesive compositions provide fast tack-build and curing as well as ultimately good bonding characteristics.