Patents by Inventor Jean-Paul Fournes

Jean-Paul Fournes has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7008522
    Abstract: A method of locally repairing parts coated with a thermal barrier including a ceramic outer layer and a metal underlayer of alumina-forming alloy for protecting the substrate against oxidation and for bonding with the ceramic outer layer, includes: defining the zone for repair with a mechanical mask adapted to the shape of the part and the zone for repair; scouring the zone for repair so as to remove the ceramic, the alumina layer, and the damaged portions of the underlayer; supplying materials for repairing the underlayer to the repair zone by subjecting the partially-scoured part to metal deposition by use of an electrical current; and subjecting the part to a heat treatment in order to enable the added metals to diffuse into the remaining underlayer in the repair zone for repair and to enable a surface film of alumina to form. After the underlayer has been reconstituted, the zone for repair is again defined by a mechanical mask and a new ceramic layer is deposited thereon.
    Type: Grant
    Filed: July 11, 2002
    Date of Patent: March 7, 2006
    Assignee: Snecma Moteurs-Snecma Services
    Inventors: Bruno Gilles François Boucard, Jean-Paul Fournes, Frédéric Yves Pierre Jacquot, Yann Philippe Jaslier, Jacques Louis Leger, André Hubert Louis Malie, Guillaume Roger Pierre Oberlaender, Catherine Marie-Hélène Richin
  • Publication number: 20040261914
    Abstract: The invention provides a method of locally repairing parts coated in a thermal barrier constituted by a ceramic outer layer (5) and a metal underlayer (3) of alumina-forming alloy for protecting the substrate (1) against oxidation and for bonding with the ceramic outer layer (5), characterized by the following steps: a) defining the zone (6) for repair with a mechanical mask (8) adapted to the shape of the part (1) and the zone (6) for repair; b) scouring the zone (6) for repair so as to remove from said zone the ceramic, the alumina layer (3b), and the damaged portions of the underlayer (3); c) supplying materials for repairing the underlayer (3) to said zone (6) by subjecting the partially-scoured part to metal deposition by means of electrical current; and d) subjecting the part to heat treatment in order to enable the added metals to diffuse into the remaining underlayer in the zone (6) for repair and to enable a surface film (3b) of alumina to form.
    Type: Application
    Filed: March 2, 2004
    Publication date: December 30, 2004
    Inventors: Bruno Gilles Francois Boucard, Jean-Paul Fournes, Frederic Yves Pierre Jacqout, Yann Philippe Jaslier, Jacques Louis Leger, Andre Hubert Louis Malie, Guillaume Roger Pierre Oberlaender, Catherine Marie-Helene Richin
  • Publication number: 20040247789
    Abstract: The invention relates to a method of overall repair for a part (1) coated in a thermal barrier constituted by a ceramic outer layer (5) and a metal underlayer (3) of alumina-forming alloy, the method being characterized by the following steps: a) subjecting the metal part (1) for repair to thermochemical treatment under fluorine-containing halogen gas for a length of time that is sufficient to eliminate the aluminum contained in the underlayer (3) and any oxides and sulfur compounds that might be present at the surface of the part (1) and in cracks (6), thereby causing the ceramic layer (5) to be removed and causing the part (1) to be passivated; b) restoring mechanical integrity to the part (1) by methods of repairing any cracks (6) by adding material; c) enriching the surface of the part in aluminum, if necessary; and d) depositing a new layer (5) of ceramic. The invention is particularly applicable to the blades of the high pressure turbine of a turbomachine.
    Type: Application
    Filed: March 2, 2004
    Publication date: December 9, 2004
    Inventors: Bruno Gilles Francois Boucard, Jean-Paul Fournes, Andre Hubert Louis Malie, Denis Georges Manesse, Guillame Roger Pierre Oberlander, Catherine Marie-Helene Richin
  • Publication number: 20030072878
    Abstract: At least one gaseous precursor of the deposit to be made comprising an aluminum compound is brought by means of a carrier gas into contact with the surfaces of the part which is placed inside an enclosure. The carrier gas is selected from helium and argon and the pressure inside the enclosure is selected in such a manner that the mean free path of the carrier gas molecules is at least twice as long as that of argon molecules under atmospheric pressure. The method is suitable in particular for aluminizing gas turbine blades that have internal holes and cavities.
    Type: Application
    Filed: October 11, 2002
    Publication date: April 17, 2003
    Applicant: SNECMA MOTEURS
    Inventors: Jean-Paul Fournes, Guillaume Oberlaender, Catherine Richin
  • Publication number: 20030072879
    Abstract: At least one gaseous precursor of the deposit to be made and comprising an aluminum compound is brought with the help of a carrier gas into contact with the surfaces of parts placed in an enclosure. The carrier gas is selected from helium and argon, and the pressure inside the enclosure is selected in such a manner that the mean free path of the carrier gas molecules is at lest twice as long as that of argon molecules under atmospheric pressure. The method is particularly suitable for aluminizing a low pressure turbine ring sector of a turbomachine, the sector being provided with an abradable honeycomb coating.
    Type: Application
    Filed: October 11, 2002
    Publication date: April 17, 2003
    Applicant: SNECMA MOTEURS
    Inventors: Jean-Paul Fournes, Jacques Leger, Catherine Richin
  • Patent number: 6183888
    Abstract: A process for producing a coating for protecting superalloy articles against high temperature oxidation and hot corrosion comprises forming, on the surface of the article, a first deposit of an agglomerated powdered alloy containing at least chromium, aluminum and an active element, and filling the open pores of the powder deposit by a second, electrolytically applied, deposit of a precious platinum group metal. An appropriate thermal treatment is then carried out to effect interdiffusion between the powder based deposit and the electrolytic deposit and produce a coating including chromium, an active element such as yttrium, and a precious platinum group metal throughout its thickness.
    Type: Grant
    Filed: December 11, 1997
    Date of Patent: February 6, 2001
    Assignee: Societe Nationale d'Etude et de Construction de Moteurs d'Aviation “SNECMA”
    Inventors: Alexandre Serge Alperine, Jean-Paul Fournes, Louis Jacques Leger
  • Patent number: 5843585
    Abstract: A thermal barrier coating for a superalloy part used, in particular, in turbomachines comprises a ceramic coating and a sub-layer interposed between the superalloy substrate and the ceramic coating, the sub-layer being composed of a nickel and/or cobalt aluminide containing at least one platinum-like metal and at least one metal for promoting the formation of a layer of oxide constituted by the alpha-allotropic variety of alumina.
    Type: Grant
    Filed: February 27, 1997
    Date of Patent: December 1, 1998
    Assignees: Societe Nationale D'Etude et de Construction de Moteurs D'Aviation "Snecma", Societe Sochata, Office National d'Etudes et de Recherche Aerospatiales (ONERA)
    Inventors: Serge Alexandre Alperine, Jean-Paul Fournes, Pierre Josso, Jacques Louis Leger, Andre Hubert Louis Malie, Denis Georges Manesse
  • Patent number: 5149376
    Abstract: In a process for the simultaneous deposition of a protective coating, e.g. an aluminuim based coating, on internal and external surfaces of heat-resistant alloy parts, the parts are placed in a box containing a donor material, preferably in the form of granules, comprising the metal to be deposited, and an activator separate from the donor and comprising at least an anhydrous powder of chromium fluoride CrF.sub.3 to provide a source of fluorine. The box is heated to a temperature above 1000.degree. C. and a controlled flow of a carrier gas, reducing or neutral, is introduced into the box so as to establish a circulation of gases in the box whereby fluorinated vapors from thermal decomposition of the CrF.sub.3 activator contact the donor to form a volatile fluoride of the metal to be deposited, and the volatile vapor is carried into contact with the external and internal surfaces of the parts to be coated to deposit the coating thereon.
    Type: Grant
    Filed: September 20, 1991
    Date of Patent: September 22, 1992
    Assignee: Societe Nationale d'Etude et de Construction de Moteurs d'Aviation "S.N.E.C.M.A."
    Inventors: Jean-Paul Fournes, Rene J. Morbioli
  • Patent number: 5068127
    Abstract: In a process for the simultaneous deposition of a protective coating, e.g. an aluminium based coating, on internal and external surfaces of heat-resistant alloy parts, the parts are placed in a box containing a donor material, preferably in the form of granules, comprising the metal to be deposited, and an activator separate from the donor and comprising at least an anhydrous powder of chromium fluoride CrF.sub.3 to provide a source of fluorine. The box is heated to a temperature above 1000.degree. C. and a controlled flow of a carrier gas, reducing or neutral, is introduced into the box so as to establish a circulation of gases in the box whereby fluorinated vapors from thermal decomposition of the CrF.sub.3 activator contact the donor to form a volatile fluoride of the metal to be deposited, and the volatile vapor is carried into contact with the external and internal surfaces of the parts to be coated to deposit the coating thereon.
    Type: Grant
    Filed: June 29, 1989
    Date of Patent: November 26, 1991
    Assignee: Societe Nationale d'Etude et de Construction de Moteurs d'Aviation "S.N.E.C.M.A."
    Inventors: Jean-Paul Fournes, Rene J. Morbioli
  • Patent number: 4655383
    Abstract: The instant invention describes a method of repairing heat-resistant alloy parts which have been cracked or otherwise damaged due to exposure of combustion gases from a turbojet engine. The method includes chemically cleaning the surface of the part to remove the layer of contaminants and subjecting the part to a thermochemical treatment to thoroughly clean the cracks and other narrow, damaged areas. A diffusion brazing process is then utilized to fill the cracks or damaged areas.
    Type: Grant
    Filed: May 13, 1985
    Date of Patent: April 7, 1987
    Assignee: Societe Nationale d'Etude et de Construction de Moteurs d'Aviation
    Inventors: Jean-Paul Fournes, Jacques Lesgourgues, Robert Martinou