Patents by Inventor Jeff Dulaney

Jeff Dulaney has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11955763
    Abstract: An apparatus may include a diode-pumped solid-state laser oscillator configured to output a pulsed laser beam, a modulator configured to modify an energy and a temporal profile of the pulsed laser beam, and an amplifier configured to amplify an energy of the pulse laser beam. A modified and amplified beam to laser peen a target part may have an energy of about 5 J to about 10 J, an average power (defined as energy (J)×frequency (Hz)) of from about 25 W to about 200 W, with a flattop beam uniformity of less than about 0.2. The diode-pumped solid-state oscillator may be configured to output a beam having both a single longitudinal mode and a single transverse mode, and to produce and output beams at a frequency of about 20 Hz.
    Type: Grant
    Filed: September 21, 2020
    Date of Patent: April 9, 2024
    Assignee: Sunrise International, Inc.
    Inventors: Jeff Dulaney, David W. Sokol, Mark E. O'Loughlin, Keith Glover, Gary May
  • Patent number: 11433476
    Abstract: A laser shock peening apparatus is provided for use with a workpiece having a cavity. The apparatus includes a tubular body configured for insertion longitudinally inward of the cavity. The tubular body has a peripheral wall bounding a laser delivery channel, and has an aperture reaching outward from the laser delivery channel through the peripheral wall. An optical device is located in the laser delivery channel. The optical device is configured to direct a laser beam outward through the aperture. Additionally, the peripheral wall has internal surfaces defining a water delivery channel configured to convey a stream of overlay water to the aperture.
    Type: Grant
    Filed: April 23, 2019
    Date of Patent: September 6, 2022
    Assignee: LSP Technologies, Inc.
    Inventors: Jeff Dulaney, Gary Grossenbacher
  • Publication number: 20210083446
    Abstract: An apparatus may include a diode-pumped solid-state laser oscillator configured to output a pulsed laser beam, a modulator configured to modify an energy and a temporal profile of the pulsed laser beam, and an amplifier configured to amplify an energy of the pulse laser beam. A modified and amplified beam to laser peen a target part may have an energy of about 5J to about 10 J, an average power (defined as energy (J)×frequency (Hz)) of from about 25 W to about 200 W, with a flattop beam uniformity of less than about 0.2. The diode-pumped solid-state oscillator may be configured to output a beam having both a single longitudinal mode and a single transverse mode, and to produce and output beams at a frequency of about 20 Hz.
    Type: Application
    Filed: September 21, 2020
    Publication date: March 18, 2021
    Applicant: LSP Technologies, Inc.
    Inventors: Jeff Dulaney, David W. Sokol, Mark E. O'Loughlin, Keith Glover, Gary May
  • Patent number: 10819079
    Abstract: An apparatus may include a diode-pumped solid-state laser oscillator configured to output a pulsed laser beam, a modulator configured to modify an energy and a temporal profile of the pulsed laser beam, and an amplifier configured to amplify an energy of the pulse laser beam. A modified and amplified beam to laser peen a target part may have an energy of about 5 J to about 10 J, an average power (defined as energy (J)×frequency (Hz)) of from about 25 W to about 200 W, with a flattop beam uniformity of less than about 0.2. The diode-pumped solid-state oscillator may be configured to output a beam having both a single longitudinal mode and a single transverse mode, and to produce and output beams at a frequency of about 20 Hz.
    Type: Grant
    Filed: January 8, 2016
    Date of Patent: October 27, 2020
    Assignee: LSP Technologies, Inc.
    Inventors: Jeff Dulaney, David Sokol, Mark E. O'Loughlin, Keith Glover, Gary May
  • Publication number: 20190321911
    Abstract: A laser shock peening apparatus is provided for use with a workpiece having a cavity. The apparatus includes a tubular body configured for insertion longitudinally inward of the cavity. The tubular body has a peripheral wall bounding a laser delivery channel, and has an aperture reaching outward from the laser delivery channel through the peripheral wall. An optical device is located in the laser delivery channel. The optical device is configured to direct a laser beam outward through the aperture. Additionally, the peripheral wall has internal surfaces defining a water delivery channel configured to convey a stream of overlay water to the aperture.
    Type: Application
    Filed: April 23, 2019
    Publication date: October 24, 2019
    Inventors: Jeff Dulaney, Gary Grossenbacher
  • Patent number: 10232470
    Abstract: Methods, systems, and apparatuses are disclosed for temporal pulse shaping of laser pulses used in laser shock peening applications. In one embodiment, a system for temporal pulse shaping of a laser beam used for laser shock peening comprises a laser; a modulator; a high voltage driver, a waveform generator, a polarizer, and an optical amplifier.
    Type: Grant
    Filed: July 26, 2017
    Date of Patent: March 19, 2019
    Assignee: LSP Technologies, Inc.
    Inventors: David Sokol, Jeff Dulaney, Allan Clauer
  • Publication number: 20180001417
    Abstract: An apparatus may include a diode-pumped solid-state laser oscillator configured to output a pulsed laser beam, a modulator configured to modify an energy and a temporal profile of the pulsed laser beam, and an amplifier configured to amplify an energy of the pulse laser beam. A modified and amplified beam to laser peen a target part may have an energy of about 5J to about 10 J, an average power (defined as energy (J) x frequency (Hz)) of from about 25 W to about 200 W, with a flattop beam uniformity of less than about 0.2. The diode-pumped solid-state oscillator may be configured to output a beam having both a single longitudinal mode and a single transverse mode, and to produce and output beams at a frequency of about 20 Hz.
    Type: Application
    Filed: January 8, 2016
    Publication date: January 4, 2018
    Inventors: Jeff Dulaney, David Sokol, Mark E. O'Loughlin, Keith Glover, Gary May
  • Publication number: 20170334018
    Abstract: Methods, systems, and apparatuses are disclosed for temporal pulse shaping of laser pulses used in laser shock peening applications. In one embodiment, a system for temporal pulse shaping of a laser beam used for laser shock peening comprises a laser; a modulator; a high voltage driver, a waveform generator, a polarizer, and an optical amplifier.
    Type: Application
    Filed: July 26, 2017
    Publication date: November 23, 2017
    Inventors: David Sokol, Jeff Dulaney, Allan Clauer
  • Patent number: 9744618
    Abstract: Methods, systems, and apparatuses are disclosed for temporal pulse shaping of laser pulses used in laser shock peening applications. In one embodiment, a system for temporal pulse shaping of a laser beam used for laser shock peening comprises a laser; a modulator; a high voltage driver, a waveform generator, a polarizer, and an optical amplifier.
    Type: Grant
    Filed: May 23, 2015
    Date of Patent: August 29, 2017
    Assignee: LSP TECHNOLOGIES, INC.
    Inventors: David Sokol, Jeff Dulaney, Allan Clauer
  • Patent number: 9525261
    Abstract: Methods, systems, and apparatuses are disclosed for temporal pulse shaping of laser pulses used in laser bond inspection applications.
    Type: Grant
    Filed: May 23, 2015
    Date of Patent: December 20, 2016
    Assignee: LSP Technologies, Inc.
    Inventors: David Sokol, Jeff Dulaney, Allan Clauer
  • Publication number: 20160197448
    Abstract: Methods, systems, and apparatuses are disclosed for temporal pulse shaping of laser pulses used in laser bond inspection applications.
    Type: Application
    Filed: May 23, 2015
    Publication date: July 7, 2016
    Inventors: David Sokol, Jeff Dulaney, Allan Clauer
  • Publication number: 20150336208
    Abstract: Methods, systems, and apparatuses are disclosed for temporal pulse shaping of laser pulses used in laser shock peening applications. In one embodiment, a system for temporal pulse shaping of a laser beam used for laser shock peening comprises a laser; a modulator; a high voltage driver, a waveform generator, a polarizer, and an optical amplifier.
    Type: Application
    Filed: May 23, 2015
    Publication date: November 26, 2015
    Inventors: David Sokol, Jeff Dulaney, Allan Clauer
  • Publication number: 20060021409
    Abstract: A bend bar is available for use in a quality control test for testing for a consistency of residual stress effects in a particular material using a given a laser peening process. The bar is composed of the particular material to be tested and has a bar length and a bar thickness. The particular material has a characteristic maximum stress penetration depth for compressive residual stresses that can be formed in using the given laser peening process. The bar thickness is chosen so as to be at least twice the characteristic maximum stress penetration depth. The bar has a test surface that extends parallel to the bar length and perpendicular to the bar thickness. After forming a spot pattern on the test surface using the given laser peening process, the deflection generated in the bar due to the compressive residual stresses induced by laser peening can then be measured and used as a quality control measurement.
    Type: Application
    Filed: December 10, 2004
    Publication date: February 2, 2006
    Inventors: Richard Tenaglia, Allan Clauer, Jeff Dulaney, David Lahrman, Steve Toller
  • Publication number: 20050211343
    Abstract: A method of manufacturing a workpiece involves performing any one of various post-processing part modification steps on a workpiece that has been previously subjected to laser shock processing. In one step, material is removed from the compressive residual stress region of the processed workpiece. Alternately, the workpiece may be provided with oversized dimensions such that the removal process removes an amount of material sufficient to generate a processed workpiece having dimensions substantially conforming to design specifications. Alternately, the material removal process is adapted to establish a penetration depth for material removal that coincides with the depth at which the workpiece exhibits maximum compressive residual stress. Alternately, a first high-intensity laser shock processing treatment is performed on the workpiece, followed by the removal of material from the compressive residual stress region, and then a second low-intensity laser shock processing treatment is performed on the workpiece.
    Type: Application
    Filed: December 27, 2004
    Publication date: September 29, 2005
    Inventors: Steven Toller, Allan Clauer, Jeff Dulaney
  • Publication number: 20050120803
    Abstract: A system for evaluating the integrity of a bonded joint in an article includes a laser configured in a laser shock processing arrangement to perform a laser shock processing treatment on the article. A beam delivery system employs an articulated arm assembly to communicate the radiant energy emitted by the laser to a process head proximate the article. The laser shock processing treatment causes the formation of shockwaves that propagate through the article, inducing internal stress wave activity that characteristically interacts with the bonded joint. A sensor detects a stress wave signature emanating from the article, which is indicative of the integrity of the bond. A detector such as a non-contact electromagnetic acoustic transducer provides a measure of the stress wave signature in the form of surface motion measurements.
    Type: Application
    Filed: September 27, 2004
    Publication date: June 9, 2005
    Inventors: David Sokol, Craig Walters, Jeff Dulaney, Steven Toller
  • Publication number: 20050045607
    Abstract: The invention relates to a method and apparatus for improving properties of a solid material by providing shockwaves there through. Laser shock processing is used to provide the shockwaves. The method includes applying a liquid energy-absorbing overlay, which is resistant to erosion and dissolution by the transparent water overlay and which is resistant to drying to a portion of the surface of the solid material and then applying a transparent overlay to the coated portion of the solid material. A pulse of coherent laser energy is directed to the coated portion of the solid material to create a shockwave. Advantageously, at least a portion of the unspent energy-absorbing overlay can be reused in situ at a further laser treatment location and/or recovered for later use.
    Type: Application
    Filed: September 2, 2003
    Publication date: March 3, 2005
    Inventors: Richard Tenaglia, Jeff Dulaney, David Lahrman
  • Patent number: 6756104
    Abstract: A laser gain medium and a method of manufacturing a laser medium, such as a laser rod, or slab for use in high-powered laser peening systems. A laser medium and method reduces stress risers along the surface of the amplifier medium by grit blasting, polishing, etching, annealing, and by eliminating platinum inclusions within the laser glass.
    Type: Grant
    Filed: April 8, 2002
    Date of Patent: June 29, 2004
    Assignee: LSP Technologies, Inc.
    Inventors: David Sokol, Jeff Dulaney, Steven M. Toller
  • Patent number: 6474135
    Abstract: A method of determining and utilizing the improved properties of a solid material that has been subjected to laser shock processing includes the steps of determining a set of desired fatigue tolerances for a work piece, utilizing a known design credit based on enhanced fatigue tolerances due to laser shock processing, and subsequently determining a base material and set of tolerances that meet the set of desired fatigue tolerances for the work piece, with adjustments being made for design credit.
    Type: Grant
    Filed: November 19, 1999
    Date of Patent: November 5, 2002
    Assignee: LSP Technologies, Inc.
    Inventors: Allan Clauer, Jeff Dulaney
  • Publication number: 20020110348
    Abstract: A laser gain medium and a method of manufacturing a laser medium, such as a laser rod, or slab for use in high-powered laser peening systems. A laser medium and method reduces stress risers along the surface of the amplifier medium by grit blasting, polishing, etching, annealing, and by eliminating platinum inclusions within the laser glass.
    Type: Application
    Filed: April 8, 2002
    Publication date: August 15, 2002
    Inventors: David Sokol, Jeff Dulaney, Steven M. Toller
  • Patent number: 6373876
    Abstract: A technique for increasing the lifetime of optical components that are used in a laser for laser shock peening. The technique employs a properly sized iris or a gradient reflector within a laser oscillator to produce a single-transverse-mode laser beam. This technique eliminates hot spots that significantly reduce the lifetime of optical components. Utilization of the present invention can increase the lifetime of components by a factor of ten of their conventional lifetime.
    Type: Grant
    Filed: October 26, 1998
    Date of Patent: April 16, 2002
    Assignee: LSP Technologies, Inc.
    Inventors: Jeff Dulaney, David Sokol