Patents by Inventor Jeffery A. FARRIS

Jeffery A. FARRIS has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230089343
    Abstract: A method for forming a thermoplastic body having regions with varied material composition and/or porosity. Powder blends comprising a thermoplastic polymer, a sacrificial porogen and an inorganic reinforcement or filler are molded to form complementary parts with closely toleranced mating surfaces. The parts are formed discretely, assembled and compression molded to provide a unitary article that is free from discernible boundaries between the assembled parts. Each part in the assembly has differences in composition and/or porosity, and the assembly has accurate physical features throughout the sections of the formed article, without distortion and nonuniformities caused by variable compaction and densification rates in methods that involve compression molding powder blends in a single step.
    Type: Application
    Filed: July 22, 2022
    Publication date: March 23, 2023
    Applicant: HAPPE SPINE LLC
    Inventors: Jeffery A. FARRIS, Kevin Lee BROWN, Douglas B. SNELL, Ryan K. ROEDER, Mark G. MESSMAN
  • Patent number: 11426904
    Abstract: A method for forming a thermoplastic body having regions with varied material composition and/or porosity. Powder blends comprising a thermoplastic polymer, a sacrificial porogen and an inorganic reinforcement or filler are molded to form complementary parts with closely toleranced mating surfaces. The parts are formed discretely, assembled and compression molded to provide a unitary article that is free from discernible boundaries between the assembled parts. Each part in the assembly has differences in composition and/or porosity, and the assembly has accurate physical features throughout the sections of the formed article, without distortion and nonuniformities caused by variable compaction and densification rates in methods that involve compression molding powder blends in a single step.
    Type: Grant
    Filed: September 13, 2021
    Date of Patent: August 30, 2022
    Assignee: HAPPE SPINE LLC
    Inventors: Jeffery A Farris, Kevin Lee Brown, Douglas B. Snell, Ryan K. Roeder, Mark G. Messman
  • Publication number: 20220080630
    Abstract: A method for forming a thermoplastic body having regions with varied material composition and/or porosity. Powder blends comprising a thermoplastic polymer, a sacrificial porogen and an inorganic reinforcement or filler are molded to form complementary parts with closely toleranced mating surfaces. The parts are formed discretely, assembled and compression molded to provide a unitary article that is free from discernible boundaries between the assembled parts. Each part in the assembly has differences in composition and/or porosity, and the assembly has accurate physical features throughout the sections of the formed article, without distortion and nonuniformities caused by variable compaction and densification rates in methods that involve compression molding powder blends in a single step.
    Type: Application
    Filed: September 13, 2021
    Publication date: March 17, 2022
    Applicant: HAPPE SPINE LLC
    Inventors: Jeffery A. FARRIS, Kevin Lee BROWN, Douglas B. SNELL, Ryan K. ROEDER, Mark G. MESSMAN