Abstract: A battery pack assembly includes, among other things, a first battery component, a different, second battery component and an enclosure that has a cover secured to a tray to provide an interior. The first and second battery components are disposed within the interior. The cover has a first area that is disposed directly above the first battery component. The cover has a second area that is disposed directly above the second battery component. The battery pack assembly further includes a rib of the cover. The rib extends into the interior from the first area. The rib is configured to contact the first battery component to inhibit relative movement of the second area toward the second battery component.

Abstract: A battery pack assembly includes, among other things, a first battery component, a different, second battery component and an enclosure that has a cover secured to a tray to provide an interior. The first and second battery components are disposed within the interior. The cover has a first area that is disposed directly above the first battery component. The cover has a second area that is disposed directly above the second battery component. The battery pack assembly further includes a rib of the cover. The rib extends into the interior from the first area. The rib is configured to contact the first battery component to inhibit relative movement of the second area toward the second battery component.

Abstract: An exemplary battery assembly according includes, among other things, a tray, and a cover adjacent the tray to provide a flow path therebetween. The battery assembly further includes a tray boss configured to selectively provide a port through the tray to the flow path, a cover boss configured to selectively provide a port through the cover to the flow path, and a protective fin that is spaced from, and extends at least partially about, the tray boss or the cover boss. An exemplary battery coolant port protection method includes, among other things, forming a cover or a tray with both a boss and a protective fin. The method further removing material from the boss to provide a coolant port to a flow path between the cover and the tray.

Abstract: An exemplary battery assembly according includes, among other things, a tray, and a cover adjacent the tray to provide a flow path therebetween. The battery assembly further includes a tray boss configured to selectively provide a port through the tray to the flow path, a cover boss configured to selectively provide a port through the cover to the flow path, and a protective fin that is spaced from, and extends at least partially about, the tray boss or the cover boss. An exemplary battery coolant port protection method includes, among other things, forming a cover or a tray with both a boss and a protective fin. The method further removing material from the boss to provide a coolant port to a flow path between the cover and the tray.