Abstract: A method is provided for manufacturing a remote video inspection device. The method includes: applying an insulating coating to an exterior surface of a conduit; forming an imager housing on one end of the conduit using an overmolding process, the imager housing having a cavity configured to receive a circuit board assembly having an imaging device disposed thereon; feeding wires through the conduit and electrically coupling the wires to the circuit board assembly; inserting the circuit board assembly into the cavity of the imager housing; affixing a cap over the cavity of the imager housing; sliding an insulating finger guard over an opposing end of the conduit; affixing the finger guard along the conduit at a location proximate to the opposing end of the cable, such that the finger guard extends radially outward from the cable; and attaching a connector to the opposing end of the conduit. In this way, the remote inspection device has been designed to meet certain electrical safety standards.

Abstract: A remote inspection device imager assembly includes an imager body having a male threaded portion. An accessory assembly includes: a tubular body portion having first internal female threads engaged with the male threaded portion such that tubular body portion rotation axially translates the tubular body portion with respect to the imager body; and a mirror obliquely angled with respect to a longitudinal axis of both the imager assembly. A threaded coupler positioned between the imager body and tubular body portion has second internal female threads engaged with the male threaded portion. The threaded coupler is selectively axially translated by rotation to a first contact position with the imager body or a second contact position with the tubular body portion. The second contact position binds the first and second internal female threads with the male threaded portion to prevent tubular body portion axial rotation and fix a mirror orientation.

Abstract: A method is provided for manufacturing a remote video inspection device. The method includes: applying an insulating coating to an exterior surface of a conduit; forming an imager housing on one end of the conduit using an overmolding process, the imager housing having a cavity configured to receive a circuit board assembly having an imaging device disposed thereon; feeding wires through the conduit and electrically coupling the wires to the circuit board assembly; inserting the circuit board assembly into the cavity of the imager housing; affixing a cap over the cavity of the imager housing; sliding an insulating finger guard over an opposing end of the conduit; affixing the finger guard along the conduit at a location proximate to the opposing end of the cable, such that the finger guard extends radially outward from the cable; and attaching a connector to the opposing end of the conduit. In this way, the remote inspection device has been designed to meet certain electrical safety standards.

Abstract: A remote inspection device imager assembly includes an imager body having a male threaded portion. An accessory assembly includes: a tubular body portion having first internal female threads engaged with the male threaded portion such that tubular body portion rotation axially translates the tubular body portion with respect to the imager body; and a mirror obliquely angled with respect to a longitudinal axis of both the imager assembly. A threaded coupler positioned between the imager body and tubular body portion has second internal female threads engaged with the male threaded portion. The threaded coupler is selectively axially translated by rotation to a first contact position with the imager body or a second contact position with the tubular body portion. The second contact position binds the first and second internal female threads with the male threaded portion to prevent tubular body portion axial rotation and fix a mirror orientation.

Abstract: A light dispersal unit or light pipe for a video imaging device includes a transparent body. The body includes a tubular ring having an outer diameter and a through bore defining an inner diameter. Four equidistantly spaced raised portions are homogenously joined to the tubular ring. The ring has a semi-circular shape corresponding to the outer and inner diameters of the tubular ring. The raised portions each include a slot created between opposed first and second extending portions, the slot having an end wall and opposed first and second slot walls. A rounded end face defines a free end of each of the first and second extending portions facing away from the tubular ring. The rounded end face includes at least two curved portions each having a different radius of curvature.