Patents by Inventor Jeffrey D. CAIN
Jeffrey D. CAIN has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12142751Abstract: A method for making a pre-lithiated electrode for a lithium ion battery cell, a method for making a battery with a pre-lithiated electrode, and an electric vehicle with a pre-lithiated electrode are provided. An exemplary method for making a pre-lithiated electrode for a lithium ion battery cell includes electrochemically connecting a magnesium-lithium alloy to the electrode. Further, the method includes pre-lithiating the electrode by transferring lithium ions from the magnesium-lithium alloy to the electrode. Also, the method includes electrochemically disconnecting the magnesium-lithium alloy from the electrode.Type: GrantFiled: June 25, 2020Date of Patent: November 12, 2024Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Andrew C. Bobel, Anil K. Sachdev, Jeffrey D. Cain, Leng Mao
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Patent number: 12040479Abstract: A lithium metal negative electrode for an electrochemical cell for a secondary lithium metal battery includes a polycrystalline metal substrate having a major facing surface with a defined crystallographic texture. An epitaxial lithium metal layer is formed on the major facing surface of the polycrystalline metal substrate. The epitaxial lithium metal layer exhibits a predominant crystal orientation. The predominant crystal orientation of the epitaxial lithium metal layer is derived from the defined crystallographic texture of the major facing surface of the polycrystalline metal substrate.Type: GrantFiled: June 28, 2021Date of Patent: July 16, 2024Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Andrew C. Bobel, Louis G. Hector, Jr., Anil K. Sachdev, Jeffrey D. Cain
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Publication number: 20220416220Abstract: A lithium metal negative electrode for an electrochemical cell for a secondary lithium metal battery includes a polycrystalline metal substrate having a major facing surface with a defined crystallographic texture. An epitaxial lithium metal layer is formed on the major facing surface of the polycrystalline metal substrate. The epitaxial lithium metal layer exhibits a predominant crystal orientation. The predominant crystal orientation of the epitaxial lithium metal layer is derived from the defined crystallographic texture of the major facing surface of the polycrystalline metal substrate.Type: ApplicationFiled: June 28, 2021Publication date: December 29, 2022Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Andrew C. Bobel, Louis G. Hector, JR., Anil K. Sachdev, Jeffrey D. Cain
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Patent number: 11476463Abstract: Disclosed herein is a method comprising mixing an electroactive particle with a carbonaceous material to form a particle mixture that comprises a carbon coated particle; subjecting the carbon coated particle to a pulsed voltage between parallel plate electrodes or between rolls of a roll mill; and converting the carbon coated particle to a graphite coated particle via localized Joule heating. Disclosed herein too is an apparatus comprising a mixing device that is operative to mix an electroactive particle with a carbonaceous material to form a particle mixture that comprises a carbon coated particle; and a device for applying a pulsed voltage to the particle mixture; where the applying of the pulsed voltage is conducted when the particle mixture is located between opposing plate electrodes or between opposing rolls of a roll mill; where the device for applying the pulsed voltage converts the carbon coated particle into a graphite coated particle.Type: GrantFiled: August 7, 2020Date of Patent: October 18, 2022Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Jeffrey D. Cain, Thomas E. Moylan, Andrew C. Bobel, Lei Wang
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Patent number: 11342545Abstract: The present disclosure relates to electroactive materials for use in electrodes of lithium-ion electrochemical cells and methods of making the same, for example, methods for lithiating electroactive materials. A method of lithiating an electroactive material may include dispersing an electroactive material precursor within a room-temperature electrolyte that includes a lithium-based salt and contacting the electrolyte mixture and a lithium source so as to cause the lithium source to ionize and form lithium ions. The lithium ions may react with the electroactive material precursor to form a fully lithiated electroactive material (e.g., greater than 70% of total lithiation). The method further includes, in certain aspects, electrochemically discharging the fully lithiated electroactive material to form a lithiated electroactive material having an optimized lithiation state (e.g., less than or equal to about 40% of a first lithiation state of the fully lithiated electroactive material).Type: GrantFiled: December 6, 2019Date of Patent: May 24, 2022Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Jeffrey D. Cain, Andrew C. Bobel, Nicholas P. Pieczonka, Robert D. Schmidt, Anil K. Sachdev, Mark W. Verbrugge
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Publication number: 20220123279Abstract: Self-lithiating battery cells include an anode having a current collector, a host material applied to the current collector comprising graphite, silicon particles, and/or SiOx particles, wherein x is less than or equal to 2, and lithium foil in contact with the current collector. Methods for pre-lithiating battery cells include charging and discharging the battery cell to deplete the lithium foil by causing lithium ions to migrate from the lithium foil to the cathode and/or the anode. The methods can further include subsequently iteratively charging and discharging the battery while the depleted lithium foil remains within the battery cell. The lithium foil can be pure elemental lithium metal or a lithium magnesium alloy. The lithium foil can include 10 wt. % to 99 wt. % lithium and 1 wt. % to 90 wt. % magnesium. The anode current collector can include perforations.Type: ApplicationFiled: October 15, 2020Publication date: April 21, 2022Inventors: Leng Mao, Jeffrey D. Cain, Anil K. Sachdev, Andrew C. Bobel
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Publication number: 20220045326Abstract: Disclosed herein is a method comprising mixing an electroactive particle with a carbonaceous material to form a particle mixture that comprises a carbon coated particle; subjecting the carbon coated particle to a pulsed voltage between parallel plate electrodes or between rolls of a roll mill; and converting the carbon coated particle to a graphite coated particle via localized Joule heating. Disclosed herein too is an apparatus comprising a mixing device that is operative to mix an electroactive particle with a carbonaceous material to form a particle mixture that comprises a carbon coated particle; and a device for applying a pulsed voltage to the particle mixture; where the applying of the pulsed voltage is conducted when the particle mixture is located between opposing plate electrodes or between opposing rolls of a roll mill; where the device for applying the pulsed voltage converts the carbon coated particle into a graphite coated particle.Type: ApplicationFiled: August 7, 2020Publication date: February 10, 2022Inventors: Jeffrey D. Cain, Thomas E. Moylan, Andrew C. Bobel, Lei Wang
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Publication number: 20210408517Abstract: A method for making a pre-lithiated electrode for a lithium ion battery cell, a method for making a battery with a pre-lithiated electrode, and an electric vehicle with a pre-lithiated electrode are provided. An exemplary method for making a pre-lithiated electrode for a lithium ion battery cell includes electrochemically connecting a magnesium-lithium alloy to the electrode. Further, the method includes pre-lithiating the electrode by transferring lithium ions from the magnesium-lithium alloy to the electrode. Also, the method includes electrochemically disconnecting the magnesium-lithium alloy from the electrode.Type: ApplicationFiled: June 25, 2020Publication date: December 30, 2021Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Andrew C. Bobel, Anil K. Sachdev, Jeffrey D. Cain, Leng Mao
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Publication number: 20210175486Abstract: The present disclosure relates to electroactive materials for use in electrodes of lithium-ion electrochemical cells and methods of making the same, for example, methods for lithiating electroactive materials. A method of lithiating an electroactive material may include dispersing an electroactive material precursor within a room-temperature electrolyte that includes a lithium-based salt and contacting the electrolyte mixture and a lithium source so as to cause the lithium source to ionize and form lithium ions. The lithium ions may react with the electroactive material precursor to form a fully lithiated electroactive material (e.g., greater than 70% of total lithiation). The method further includes, in certain aspects, electrochemically discharging the fully lithiated electroactive material to form a lithiated electroactive material having an optimized lithiation state (e.g., less than or equal to about 40% of a first lithiation state of the fully lithiated electroactive material).Type: ApplicationFiled: December 6, 2019Publication date: June 10, 2021Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Jeffrey D. CAIN, Andrew C. BOBEL, Nicholas P. PIECZONKA, Robert D. SCHMIDT, Anil K. SACHDEV, Mark W. VERBRUGGE