Patents by Inventor Jeffrey D. CAIN

Jeffrey D. CAIN has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12142751
    Abstract: A method for making a pre-lithiated electrode for a lithium ion battery cell, a method for making a battery with a pre-lithiated electrode, and an electric vehicle with a pre-lithiated electrode are provided. An exemplary method for making a pre-lithiated electrode for a lithium ion battery cell includes electrochemically connecting a magnesium-lithium alloy to the electrode. Further, the method includes pre-lithiating the electrode by transferring lithium ions from the magnesium-lithium alloy to the electrode. Also, the method includes electrochemically disconnecting the magnesium-lithium alloy from the electrode.
    Type: Grant
    Filed: June 25, 2020
    Date of Patent: November 12, 2024
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Andrew C. Bobel, Anil K. Sachdev, Jeffrey D. Cain, Leng Mao
  • Patent number: 12040479
    Abstract: A lithium metal negative electrode for an electrochemical cell for a secondary lithium metal battery includes a polycrystalline metal substrate having a major facing surface with a defined crystallographic texture. An epitaxial lithium metal layer is formed on the major facing surface of the polycrystalline metal substrate. The epitaxial lithium metal layer exhibits a predominant crystal orientation. The predominant crystal orientation of the epitaxial lithium metal layer is derived from the defined crystallographic texture of the major facing surface of the polycrystalline metal substrate.
    Type: Grant
    Filed: June 28, 2021
    Date of Patent: July 16, 2024
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Andrew C. Bobel, Louis G. Hector, Jr., Anil K. Sachdev, Jeffrey D. Cain
  • Publication number: 20220416220
    Abstract: A lithium metal negative electrode for an electrochemical cell for a secondary lithium metal battery includes a polycrystalline metal substrate having a major facing surface with a defined crystallographic texture. An epitaxial lithium metal layer is formed on the major facing surface of the polycrystalline metal substrate. The epitaxial lithium metal layer exhibits a predominant crystal orientation. The predominant crystal orientation of the epitaxial lithium metal layer is derived from the defined crystallographic texture of the major facing surface of the polycrystalline metal substrate.
    Type: Application
    Filed: June 28, 2021
    Publication date: December 29, 2022
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Andrew C. Bobel, Louis G. Hector, JR., Anil K. Sachdev, Jeffrey D. Cain
  • Patent number: 11476463
    Abstract: Disclosed herein is a method comprising mixing an electroactive particle with a carbonaceous material to form a particle mixture that comprises a carbon coated particle; subjecting the carbon coated particle to a pulsed voltage between parallel plate electrodes or between rolls of a roll mill; and converting the carbon coated particle to a graphite coated particle via localized Joule heating. Disclosed herein too is an apparatus comprising a mixing device that is operative to mix an electroactive particle with a carbonaceous material to form a particle mixture that comprises a carbon coated particle; and a device for applying a pulsed voltage to the particle mixture; where the applying of the pulsed voltage is conducted when the particle mixture is located between opposing plate electrodes or between opposing rolls of a roll mill; where the device for applying the pulsed voltage converts the carbon coated particle into a graphite coated particle.
    Type: Grant
    Filed: August 7, 2020
    Date of Patent: October 18, 2022
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Jeffrey D. Cain, Thomas E. Moylan, Andrew C. Bobel, Lei Wang
  • Patent number: 11342545
    Abstract: The present disclosure relates to electroactive materials for use in electrodes of lithium-ion electrochemical cells and methods of making the same, for example, methods for lithiating electroactive materials. A method of lithiating an electroactive material may include dispersing an electroactive material precursor within a room-temperature electrolyte that includes a lithium-based salt and contacting the electrolyte mixture and a lithium source so as to cause the lithium source to ionize and form lithium ions. The lithium ions may react with the electroactive material precursor to form a fully lithiated electroactive material (e.g., greater than 70% of total lithiation). The method further includes, in certain aspects, electrochemically discharging the fully lithiated electroactive material to form a lithiated electroactive material having an optimized lithiation state (e.g., less than or equal to about 40% of a first lithiation state of the fully lithiated electroactive material).
    Type: Grant
    Filed: December 6, 2019
    Date of Patent: May 24, 2022
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Jeffrey D. Cain, Andrew C. Bobel, Nicholas P. Pieczonka, Robert D. Schmidt, Anil K. Sachdev, Mark W. Verbrugge
  • Publication number: 20220123279
    Abstract: Self-lithiating battery cells include an anode having a current collector, a host material applied to the current collector comprising graphite, silicon particles, and/or SiOx particles, wherein x is less than or equal to 2, and lithium foil in contact with the current collector. Methods for pre-lithiating battery cells include charging and discharging the battery cell to deplete the lithium foil by causing lithium ions to migrate from the lithium foil to the cathode and/or the anode. The methods can further include subsequently iteratively charging and discharging the battery while the depleted lithium foil remains within the battery cell. The lithium foil can be pure elemental lithium metal or a lithium magnesium alloy. The lithium foil can include 10 wt. % to 99 wt. % lithium and 1 wt. % to 90 wt. % magnesium. The anode current collector can include perforations.
    Type: Application
    Filed: October 15, 2020
    Publication date: April 21, 2022
    Inventors: Leng Mao, Jeffrey D. Cain, Anil K. Sachdev, Andrew C. Bobel
  • Publication number: 20220045326
    Abstract: Disclosed herein is a method comprising mixing an electroactive particle with a carbonaceous material to form a particle mixture that comprises a carbon coated particle; subjecting the carbon coated particle to a pulsed voltage between parallel plate electrodes or between rolls of a roll mill; and converting the carbon coated particle to a graphite coated particle via localized Joule heating. Disclosed herein too is an apparatus comprising a mixing device that is operative to mix an electroactive particle with a carbonaceous material to form a particle mixture that comprises a carbon coated particle; and a device for applying a pulsed voltage to the particle mixture; where the applying of the pulsed voltage is conducted when the particle mixture is located between opposing plate electrodes or between opposing rolls of a roll mill; where the device for applying the pulsed voltage converts the carbon coated particle into a graphite coated particle.
    Type: Application
    Filed: August 7, 2020
    Publication date: February 10, 2022
    Inventors: Jeffrey D. Cain, Thomas E. Moylan, Andrew C. Bobel, Lei Wang
  • Publication number: 20210408517
    Abstract: A method for making a pre-lithiated electrode for a lithium ion battery cell, a method for making a battery with a pre-lithiated electrode, and an electric vehicle with a pre-lithiated electrode are provided. An exemplary method for making a pre-lithiated electrode for a lithium ion battery cell includes electrochemically connecting a magnesium-lithium alloy to the electrode. Further, the method includes pre-lithiating the electrode by transferring lithium ions from the magnesium-lithium alloy to the electrode. Also, the method includes electrochemically disconnecting the magnesium-lithium alloy from the electrode.
    Type: Application
    Filed: June 25, 2020
    Publication date: December 30, 2021
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Andrew C. Bobel, Anil K. Sachdev, Jeffrey D. Cain, Leng Mao
  • Publication number: 20210175486
    Abstract: The present disclosure relates to electroactive materials for use in electrodes of lithium-ion electrochemical cells and methods of making the same, for example, methods for lithiating electroactive materials. A method of lithiating an electroactive material may include dispersing an electroactive material precursor within a room-temperature electrolyte that includes a lithium-based salt and contacting the electrolyte mixture and a lithium source so as to cause the lithium source to ionize and form lithium ions. The lithium ions may react with the electroactive material precursor to form a fully lithiated electroactive material (e.g., greater than 70% of total lithiation). The method further includes, in certain aspects, electrochemically discharging the fully lithiated electroactive material to form a lithiated electroactive material having an optimized lithiation state (e.g., less than or equal to about 40% of a first lithiation state of the fully lithiated electroactive material).
    Type: Application
    Filed: December 6, 2019
    Publication date: June 10, 2021
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Jeffrey D. CAIN, Andrew C. BOBEL, Nicholas P. PIECZONKA, Robert D. SCHMIDT, Anil K. SACHDEV, Mark W. VERBRUGGE