Abstract: A heat exchanger includes a casing configured to direct a working fluid therethrough, and at least one heat exchanger (HE) section in the casing. Each HE section includes a pair of spaced supports. The spaced supports include: an upstream support and a downstream support with at least one of them including a coolant carrying body configured to direct a coolant therethrough. A first cross-support couples to and extends between respective upstream and downstream supports; and at least one second cross-support couples to and extends between the respective upstream and downstream supports. Cross-supports are vertically distanced from adjacent cross-supports. A plurality of tube positioners coupled to each cross-support position a plurality of heat exchange tubes extending across a working fluid path through the casing. The tube positioners and the cooling of the cross-supports allows ferritic material to be used for once-through, duct-fired HRSGs.

Abstract: A system for aggregating a working fluid includes a fluid delivery line defining a fluid connection to at least one downstream process component; a plurality of collection lines each fluidically connected to a plurality of header lines by a respective set of header links; and a connecting junction fluidically connecting each of the plurality of collection lines to the fluid delivery line, the connecting junction including: at least one tee member oriented substantially perpendicularly with respect to the fluid delivery line, the at least one tee member connected to the fluid delivery line, and a plurality of branch fluid lines each fluidically coupling a respective one of the plurality of collection lines to the at least one tee member.

Abstract: A heat exchanger includes a plurality of heat exchange tubes arranged into a first row of tubes and a second row of tubes. A fixed mount fixedly positions the first row of tubes, and a movable mount makes the second row of tubes movable between an aligned position in which tubes in the second row are aligned with tubes in the first row, creating a linear flow path for the fluid through the tubes, and a non-aligned position in which tubes in the second row are not aligned with tubes in the first row, creating a curvilinear flow path for the fluid through the plurality of tubes. Heat is exchanged between the first fluid and a second fluid passing through the plurality of heat exchange tubes. The heat exchanger may be employed as an HRSG in a combined cycle plant, among other applications.

Abstract: A heat exchanger includes a casing configured to direct a working fluid therethrough, and at least one heat exchanger (HE) section in the casing. Each HE section includes a pair of spaced supports. The spaced supports include: an upstream support and a downstream support with at least one of them including a coolant carrying body configured to direct a coolant therethrough. A first cross-support couples to and extends between respective upstream and downstream supports; and at least one second cross-support couples to and extends between the respective upstream and downstream supports. Cross-supports are vertically distanced from adjacent cross-supports. A plurality of tube positioners coupled to each cross-support position a plurality of heat exchange tubes extending across a working fluid path through the casing. The tube positioners and the cooling of the cross-supports allows ferritic material to be used for once-through, duct-fired HRSGs.

Abstract: A heat exchanger includes a plurality of heat exchange tubes arranged into a first row of tubes and a second row of tubes. A fixed mount fixedly positions the first row of tubes, and a movable mount makes the second row of tubes movable between an aligned position in which tubes in the second row are aligned with tubes in the first row, creating a linear flow path for the fluid through the tubes, and a non-aligned position in which tubes in the second row are not aligned with tubes in the first row, creating a curvilinear flow path for the fluid through the plurality of tubes. Heat is exchanged between the first fluid and a second fluid passing through the plurality of heat exchange tubes. The heat exchanger may be employed as an HRSG in a combined cycle plant, among other applications.

Abstract: A heat recovery steam generator (HRSG) includes: a plurality of vertically-aligned HRSG tubes; and a plurality of stepped tube restraints coupled to the plurality of vertically aligned HRSG tubes. Each stepped tube restraint includes a plurality of tube restraints. The plurality of tube restraints are arranged in an array such that each successive tube restrain is vertically higher than and axially aft of an adjacent tube restraint.

Abstract: Hinged baffle assemblies for heat recovery steam generators (HRSGs) are disclosed. The baffle assemblies may include a baffle plate for directing exhaust fluid through a casing of the HRSG. The baffle plate may include first and second ends, a first surface exposed to the exhaust fluid flowing through the casing, and a second surface opposite the first surface. The baffle assemblies may also include a hinge component coupled to the first end of the baffle plate and positioned within/fixed relative to the casing. Additionally, the baffle assemblies may include a first diverter plate positioned adjacent to the second end of the baffle plate. The first diverter plate may directly contact the first surface of the baffle plate and may aid in directing the exhaust fluid through the casing of the HRSG.

Abstract: A heat recovery steam generator (HRSG) includes: a plurality of vertically-aligned HRSG tubes; and a plurality of stepped tube restraints coupled to the plurality of vertically aligned HRSG tubes. Each stepped tube restraint includes a plurality of tube restraints. The plurality of tube restraints are arranged in an array such that each successive tube restrain is vertically higher than and axially aft of an adjacent tube restraint.

Abstract: This disclosure provides flow components, methods of additive manufacture, and output manifolds for heat recovery steam generators incorporating flow components. A flow component may include an annular wall that defines a flow path for a fluid. The annular wall may have a normative region and a stress region. The annular wall in the stress region may include a continuous skin to form a portion of the interior wall surface and an additive manufactured mesh adjacent to the continuous skin to the interior of the annular wall. The annular wall in the normative region may have a cross-section with a different structure than the stress region.

Abstract: Heat recovery steam generators (HRSGs) including bypass conduits for reducing fatigue and/or stress experienced by components within the HRSGs are disclosed. The HRSG may include a steam generator module generating steam, and a first superheater module positioned downstream of the steam generator module. The first superheater module may receive the steam generated by the steam generator module. The HRSG may also include a second superheater module positioned downstream from the first superheater module, and a bypass conduit for receiving a portion of the steam generated by the steam generator module. The bypass conduit may include an inlet positioned downstream of the steam generator module, and an outlet positioned downstream of the first superheater module. Additionally, the HRSG may include a valve in fluid communication with the bypass conduit to provide steam to the outlet of the bypass conduit.

Abstract: A system for aggregating a working fluid includes a fluid delivery line defining a fluid connection to at least one downstream process component; a plurality of collection lines each fluidically connected to a plurality of header lines by a respective set of header links; and a connecting junction fluidically connecting each of the plurality of collection lines to the fluid delivery line, the connecting junction including: at least one tee member oriented substantially perpendicularly with respect to the fluid delivery line, the at least one tee member connected to the fluid delivery line, and a plurality of branch fluid lines each fluidically coupling a respective one of the plurality of collection lines to the at least one tee member.

Abstract: This disclosure provides manifolds, manifold components, and heat recover steam generator systems. An output line of an output manifold is fluidically connected to at least one downstream process. A first collection line is fluidically connected to a plurality of header lines by a first set of header links. A second collection line is fluidically connected to the plurality of header lines by a second set of header links. A connecting junction fluidically connects the first collection line and the second collection line to the output line.

Abstract: Hinged baffle assemblies for heat recovery steam generators (HRSGs) are disclosed. The baffle assemblies may include a baffle plate for directing exhaust fluid through a casing of the HRSG. The baffle plate may include first and second ends, a first surface exposed to the exhaust fluid flowing through the casing, and a second surface opposite the first surface. The baffle assemblies may also include a hinge component coupled to the first end of the baffle plate and positioned within/fixed relative to the casing. Additionally, the baffle assemblies may include a first diverter plate positioned adjacent to the second end of the baffle plate. The first diverter plate may directly contact the first surface of the baffle plate and may aid in directing the exhaust fluid through the casing of the HRSG.

Abstract: Heat recovery steam generators (HRSGs) including bypass conduits for reducing fatigue and/or stress experienced by components within the HRSGs are disclosed. The HRSG may include a steam generator module generating steam, and a first superheater module positioned downstream of the steam generator module. The first superheater module may receive the steam generated by the steam generator module. The HRSG may also include a second superheater module positioned downstream from the first superheater module, and a bypass conduit for receiving a portion of the steam generated by the steam generator module. The bypass conduit may include an inlet positioned downstream of the steam generator module, and an outlet positioned downstream of the first superheater module. Additionally, the HRSG may include a valve in fluid communication with the bypass conduit to provide steam to the outlet of the bypass conduit.

Abstract: This disclosure provides manifolds, manifold components, and heat recover steam generator systems. An output line of an output manifold is fluidically connected to at least one downstream process. A first collection line is fluidically connected to a plurality of header lines by a first set of header links. A second collection line is fluidically connected to the plurality of header lines by a second set of header links. A connecting junction fluidically connects the first collection line and the second collection line to the output line.

Abstract: This disclosure provides flow components, methods of additive manufacture, and output manifolds for heat recovery steam generators incorporating flow components. A flow component may include an annular wall that defines a flow path for a fluid. The annular wall may have a normative region and a stress region. The annular wall in the stress region may include a continuous skin to form a portion of the interior wall surface and an additive manufactured mesh adjacent to the continuous skin to the interior of the annular wall. The annular wall in the normative region may have a cross-section with a different structure than the stress region.