Abstract: A communication cable can comprise twisted pairs of electrical conductors for transmitting electrical signals, such as for digital communication or data transmission. The pairs can be twisted to different lengths, thereby managing interference among the pairs. The electrical conductors of the pairs can be individually insulated with a polymeric material comprising a base polymer that is foamed with a gas such as nitrogen. The respective foaming levels of the electrical conductors in each pair can be selected to balance electrical properties among the pairs.

Abstract: A connectorized fiber optic communications cable can comprise a section rated for indoor service and a section rated for outdoor service. A continuous optical fiber can extend through the indoor-rated section and the outdoor-rated section, for example from an outdoor-rated connector on the outdoor-rated section to an indoor-rated connector on the indoor-rated section. The cable can be installed via feeding the section rated for indoor service through a hole in a building, such as a home, to a communication or computing device within the building. The section rated for outdoor service can be buried underground and extended to another communication or computing device located outside the building.

Abstract: A data communication cable can comprise multiple pairs of twisted conductors. A jacket that extends along the outside surface of the cable can define a longitudinal core, internal to the cable. The conductor pairs can be disposed in the core of the cable along with a foam matrix or a porous filler, with the matrix and the conductors occupying essentially all of the volume of the core. The foam matrix can hold each conductor pair in a respective location within the cable core to control signal crosstalk on each pair. A co-extrusion process can produce the cable via simultaneously extruding the foam matrix and the jacket. A pulling apparatus can feed the conductor pairs though respective ports of an extrusion head-and-die assembly. As one extruder encases the moving conductor pairs in the foam matrix, another extruder forms the jacket over the matrix and the embedded conductors.

Abstract: A water blocked communication cable has an outer jacket defining an interior space, a plurality of conductors, such as a plurality of twisted conductor pairs, disposed within the interior space, and a thixotropic, cold pumpable filling compound disposed within the interior space between the plurality of conductors and the outer jacket. The filling compound consists, for example, of a refined mineral oil base and an organic polymeric gelling agent with a dispersion of micro spheres and has a dielectric constant not greater than 1.8.

Abstract: A data communication cable can comprise multiple pairs of twisted conductors. A jacket that extends along the outside surface of the cable can define a longitudinal core, internal to the cable. The conductor pairs can be disposed in the core of the cable along with a foam matrix or a porous filler, with the matrix and the conductors occupying essentially all of the volume of the core. The foam matrix can hold each conductor pair in a respective location within the cable core to control signal crosstalk on each pair. A co-extrusion process can produce the cable via simultaneously extruding the foam matrix and the jacket. A pulling apparatus can feed the conductor pairs though respective ports of an extrusion head-and-die assembly. As one extruder encases the moving conductor pairs in the foam matrix, another extruder forms the jacket over the matrix and the embedded conductors.

Abstract: A data communication cable can comprise multiple pairs of twisted conductors. A jacket that extends along the outside surface of the cable can define a longitudinal core, internal to the cable. The conductor pairs can be disposed in the core of the cable along with a foam matrix or a porous filler, with the matrix and the conductors occupying essentially all of the volume of the core. The foam matrix can hold each conductor pair in a respective location within the cable core to control signal crosstalk on each pair. A co-extrusion process can produce the cable via simultaneously extruding the foam matrix and the jacket. A pulling apparatus can feed the conductor pairs though respective ports of an extrusion head-and-die assembly. As one extruder encases the moving conductor pairs in the foam matrix, another extruder forms the jacket over the matrix and the embedded conductors.

Abstract: A data communication cable can comprise multiple pairs of twisted conductors. A jacket that extends along the outside surface of the cable can define a longitudinal core, internal to the cable. The conductor pairs can be disposed in the core of the cable along with a foam matrix or a porous filler, with the matrix and the conductors occupying essentially all of the volume of the core. The foam matrix can hold each conductor pair in a respective location within the cable core to control signal crosstalk on each pair. A co-extrusion process can produce the cable via simultaneously extruding the foam matrix and the jacket. A pulling apparatus can feed the conductor pairs though respective ports of an extrusion head-and-die assembly. As one extruder encases the moving conductor pairs in the foam matrix, another extruder forms the jacket over the matrix and the embedded conductors.

Abstract: The present invention provides a communication cable buffer tube having a flexural modulus ranging from about 180 kpsi to about 280 kpsi.

Abstract: The present invention provides a communication cable buffer tube having a flexural modulus ranging from about 180 kpsi to about 280 kpsi.

Abstract: A buffer tube for use in a fiber optic cable is disclosed. The buffer tube has a flexural modulus greater than about 180 kpsi and less than about 370 kpsi, which results in a buffer tube having good crush resistance and flexibility. A particularly useful buffer tube material is an alloy of polypropylene and polyphenylene oxide, which may contain solid fillers.

Abstract: Tufted carpets bonded with thermoplastic binders and having improved resistance to fuzz formation due to removal of pile yarn filaments from tuft bundles comprise one or more backings, face yarn that forms a pile on one side and stitches on an opposite side, a thermoplastic binder that binds stitches and the backing or backings, and an organic polymer that bonds filaments of the stitches. Processes for making carpets comprise applying to a stitched side of a tufted backing a liquid stitch bind composition comprising an organic polymer component, removing a liquid component of the composition to bond filaments of the stitches and bonding stitches and one or more backings with a thermoplastic binder that is melted or applied as a melt in contact with the stitched side and the backing or backings and solidified.

Abstract: A communication cable for transmitting various communication signals. The cable comprises buffer tubes for optical fiber cables that are robust, crush resistant, flexible, and cost effective. To obtain these properties, the buffer tubes contain a polymeric mixture of high impact polystyrene and styrene-butadiene-styrene. The polymeric mixture for the buffer tubes may also contain crystalline polystyrene and/or acrylonitrile-butadiene-styrene.

Abstract: This invention provides breathable composite materials with good liquid barrier properties comprising a laminate of a nonwoven web layer and a breathable film layer wherein breathability of the composite is provided by a plurality of point-like deformations of the film layer. In one embodiment, the composites also have a soft, cloth-like texture at at least one surface thereof. Also provided is a process for making such composites comprising applying a molten film-forming resin composition capable of developing breathability on deformation to a nonwoven web, cooling the molten composition to form a coated web having a web layer bonded to a film layer, and subjecting the coated web to heat and pressure at a plurality of points on a surface thereof wherein the heat, pressure and density of, and proportion of the composite surface occupied by, the deformations are effective to impart breathability to the film without loss of liquid barrier properties.

Abstract: This invention provides breathable composite materials with good liquid barrier properties comprising a laminate of a nonwoven web layer and a breathable film layer wherein breathability of the composite is provided by a plurality of point-like deformations of the film layer. In one embodiment, the composites also have a soft, cloth-like texture at at least one surface thereof. Also provided is a process for making such composites comprising applying a molten film-forming resin composition capable of developing breathability on deformation to a nonwoven web, cooling the molten composition to form a coated web having a web layer bonded to a film layer, and subjecting the coated web to heat and pressure at a plurality of points on a surface thereof wherein the heat, pressure and density of, and proportion of the composite surface occupied by, the deformations are effective to impart breathability to the film without loss of liquid barrier properties.