Abstract: A reciprocating saw includes a housing assembly and a motor positioned within the housing assembly. The motor includes a pinion. A drive mechanism is positioned within the housing assembly and includes a gear driven by the pinion, a hub coupled to the gear, a spindle, and a connecting rod. A clutch assembly is coupled to the drive mechanism to selectively transmit drive force form the gear to the hub. The clutch assembly includes a first disk coupled to the gear, a second disk coupled to the hub, a biasing member, and a threaded fastener. The biasing member is positioned between the hub and the gear to bias the first and second disks into frictional engagement. The threaded fastener extends through the gear and threadably engages the hub to couple the hub to the gear. Tightening the threaded fastener pulls the hub toward the gear to preload the biasing member.

Abstract: A hand-held band saw has a handle for grasping the band saw, a motor, a drive wheel driven by the motor, a driven wheel and a continuous blade disposed about the drive wheel and the driven wheel. A portion of the continuous blade is positioned in a cut zone to perform a cutting operation. A workpiece guard is spaced from the portion of the continuous blade and positioned between the portion of the continuous blade and the handle for limiting movement of the workpiece after the cutting operation.

Abstract: A reciprocating saw includes a housing assembly and a motor positioned within the housing assembly. The motor includes a pinion. A drive mechanism is positioned within the housing assembly and includes a gear driven by the pinion, a hub coupled to the gear, a spindle, and a connecting rod. A clutch assembly is coupled to the drive mechanism to selectively transmit drive force form the gear to the hub. The clutch assembly includes a first disk coupled to the gear, a second disk coupled to the hub, a biasing member, and a threaded fastener. The biasing member is positioned between the hub and the gear to bias the first and second disks into frictional engagement. The threaded fastener extends through the gear and threadably engages the hub to couple the hub to the gear. Tightening the threaded fastener pulls the hub toward the gear to preload the biasing member.

Abstract: A reciprocating saw includes a housing assembly, a motor, and a drive mechanism. The drive mechanism includes a gear coupled to and driven by a pinion of the motor for rotation about a first axis. The gear is vertically-oriented within the housing assembly and has an outer periphery. The drive mechanism also includes a spindle reciprocatable relative to the housing assembly, a connecting rod having a first end coupled to the gear and a second end coupled to the spindle to transmit rotation of the gear into reciprocation of the spindle, and a counterweight rotatably coupled to the housing assembly for rotation about the first axis within the outer periphery of the gear. The counterweight is also coupled to the first end of the connecting rod such that the counterweight is moved in a substantially opposite direction than the spindle to counterbalance reciprocation of the spindle.

Abstract: A chuck for a power tool includes a chuck body extending along a longitudinal axis. The chuck also includes a plurality of jaws, each with a jaw end, and each movable along a respective jaw axis between a closed position and an open position. Each respective jaw axis is oriented at an oblique angle relative to the longitudinal axis. A biasing member is coupled to the jaws and is operable to bias the jaws toward the closed position. The biasing member includes a spring. The chuck also includes a rotating assembly selectively engageable with the jaws such that, when engaged, the jaws are movable in response to rotation of the rotating assembly. The biasing member includes a guide sleeve coupled to each of the jaws and movable axially along the longitudinal axis in response to each of the jaws moving along its respective jaw axis.

Abstract: A hand-held band saw has a handle for grasping the band saw, a motor, a drive wheel driven by the motor, a driven wheel and a continuous blade disposed about the drive wheel and the driven wheel. A portion of the continuous blade is positioned in a cut zone to perform a cutting operation. A workpiece guard is spaced from the portion of the continuous blade and positioned between the portion of the continuous blade and the handle for limiting movement of the workpiece after the cutting operation.

Abstract: A chuck for a power tool includes a chuck body extending along a longitudinal axis. The chuck also includes a plurality of jaws, each with a jaw end, and each movable along a respective jaw axis between a closed position and an open position. Each respective jaw axis is oriented at an oblique angle relative to the longitudinal axis. A biasing member is coupled to the jaws and is operable to bias the jaws toward the closed position. The biasing member includes a spring. The chuck also includes a rotating assembly selectively engageable with the jaws such that, when engaged, the jaws are movable in response to rotation of the rotating assembly. The biasing member includes a guide sleeve coupled to each of the jaws and movable axially along the longitudinal axis in response to each of the jaws moving along its respective jaw axis.

Abstract: A hand-held band saw for cutting a workpiece. The hand-held band saw includes a deck, first and second wheels coupled to the deck for receiving a continuous blade thereabout, a motor coupled to the deck for driving at least one of the first or second wheels, and a handle providing a grip for a user to hold the band saw. The band saw also includes a blade guard having a first portion adjacent the first wheel, a second portion adjacent the second wheel, and a third portion adjoining the first and second portions. A joint couples the first, second, and third portions to the deck for simultaneous movement of the first, second, and third portions with respect to the deck.

Abstract: A chuck includes a chuck body extending along a longitudinal axis, the chuck body including a plurality of slots each arranged at an oblique angle with respect to the longitudinal axis. A plurality of jaws each includes a first engagement portion, a jaw end, and a drive end. Each of the jaws is disposed within one of the plurality of slots and is movable between a close position and an open position. A biasing member is coupled to the plurality of jaws and is operable to bias the plurality of jaws toward the close position and a rotating assembly is selectively engageable with the plurality of jaws such that when engaged, the plurality of jaws are movable in response to rotation of the rotating assembly.

Abstract: A reciprocating saw includes a housing assembly, a motor, and a drive mechanism. The drive mechanism includes a gear coupled to and driven by a pinion of the motor for rotation about a first axis. The gear is vertically-oriented within the housing assembly and has an outer periphery. The drive mechanism also includes a spindle reciprocatable relative to the housing assembly, a connecting rod having a first end coupled to the gear and a second end coupled to the spindle to transmit rotation of the gear into reciprocation of the spindle, and a counterweight rotatably coupled to the housing assembly for rotation about the first axis within the outer periphery of the gear. The counterweight is also coupled to the first end of the connecting rod such that the counterweight is moved in a substantially opposite direction than the spindle to counterbalance reciprocation of the spindle.

Abstract: A reciprocating saw includes a housing assembly and a motor positioned substantially within the housing assembly. The motor includes a pinion. A drive mechanism is positioned substantially within the housing assembly and includes a gear driven by the pinion, a spindle, and a connecting rod to transmit rotation of the gear into reciprocation of the spindle. A bushing is positioned substantially within the housing assembly about at least a portion of the spindle. The bushing is pivotable relative to the housing assembly to accommodate non-linear rocking motion of the spindle. A seal surrounds a portion of the bushing and includes a first lip extending radially from the bushing and a second lip spaced apart from the first lip and extending radially from the bushing. The second lip is movable relative to the first lip. Both the first lip and the second lip continuously engage the housing assembly when the bushing pivots relative to the housing assembly.

Abstract: A chuck includes a chuck body extending along a longitudinal axis, the chuck body including a plurality of slots each arranged at an oblique angle with respect to the longitudinal axis. A plurality of jaws each includes a first engagement portion, a jaw end, and a drive end. Each of the jaws is disposed within one of the plurality of slots and is movable between a close position and an open position. A biasing member is coupled to the plurality of jaws and is operable to bias the plurality of jaws toward the close position and a rotating assembly is selectively engageable with the plurality of jaws such that when engaged, the plurality of jaws are movable in response to rotation of the rotating assembly.

Abstract: A hand-held band saw for cutting a workpiece. The hand-held band saw includes a deck, first and second wheels coupled to the deck for receiving a continuous blade thereabout, a motor coupled to the deck for driving at least one of the first or second wheels, and a handle providing a grip for a user to hold the band saw. The band saw also includes a blade guard having a first portion adjacent the first wheel, a second portion adjacent the second wheel, and a third portion adjoining the first and second portions. A joint couples the first, second, and third portions to the deck for simultaneous movement of the first, second, and third portions with respect to the deck.

Abstract: A chuck includes a chuck body extending along a longitudinal axis, the chuck body including a plurality of slots each arranged at an oblique angle with respect to the longitudinal axis. A plurality of jaws each includes a first engagement portion, a jaw end, and a drive end. Each of the jaws is disposed within one of the plurality of slots and is movable between a close position and an open position. A biasing member is coupled to the plurality of jaws and is operable to bias the plurality of jaws toward the close position and a rotating assembly is selectively engageable with the plurality of jaws such that when engaged, the plurality of jaws are movable in response to rotation of the rotating assembly.

Abstract: A hand-held band saw having a deck defining a front and a rear, and an opening in the front defining a cut zone. The band saw also includes a first wheel supported by a first deck portion, a second wheel supported by a second deck portion, a motor operably coupled to the first wheel, a single handle providing a single grip for a user to hold the band saw with only one hand, and a continuous blade having a cutting edge. The continuous blade includes a first portion positioned in the cut zone for performing a cutting operation and a second portion positioned outside of the cut zone. A blade guard is positioned proximate the cutting edge of the second portion of the continuous blade to substantially provide a barrier between the cutting edge and an exterior of the band saw.

Abstract: A hand-held band saw having a deck defining a front and a rear, and an opening in the front defining a cut zone. The band saw also includes a first wheel supported by a first deck portion, a second wheel supported by a second deck portion, a motor operably coupled to the first wheel, a single handle providing a single grip for a user to hold the band saw with only one hand, and a continuous blade having a cutting edge. The continuous blade includes a first portion positioned in the cut zone for performing a cutting operation and a second portion positioned outside of the cut zone. A blade guard is positioned proximate the cutting edge of the second portion of the continuous blade to substantially provide a barrier between the cutting edge and an exterior of the band saw.

Abstract: A hand-held band saw has a handle for grasping the band saw, a motor, a drive wheel driven by the motor, a driven wheel and a continuous blade disposed about the drive wheel and the driven wheel. A portion of the continuous blade is positioned in a cut zone to perform a cutting operation. A workpiece guard is spaced from the continuous blade and positioned generally between the cut zone and the handle for limiting movement of the workpiece after the cutting operation.

Abstract: A chuck includes a chuck body extending along a longitudinal axis, the chuck body including a plurality of slots each arranged at an oblique angle with respect to the longitudinal axis. A plurality of jaws each includes a first engagement portion, a jaw end, and a drive end. Each of the jaws is disposed within one of the plurality of slots and is movable between a close position and an open position. A biasing member is coupled to the plurality of jaws and is operable to bias the plurality of jaws toward the close position and a rotating assembly is selectively engageable with the plurality of jaws such that when engaged, the plurality of jaws are movable in response to rotation of the rotating assembly.

Abstract: A router includes a base, a motor housing supported by the base for movement along a first axis, and an adjustment mechanism having a shaft, with a thread portion, connected to the motor housing for rotation about a second axis. The adjustment mechanism also includes a unitarily formed lock mechanism supported by the base. The lock mechanism includes a thread-engaging member that, when engaged with the thread portion, causes small changes to the position of the housing relative to the base in response to rotation of the shaft. The lock mechanism is movable between an engaged position, in which the thread-engaging member engages the thread portion, and a disengaged position, in which the thread-engaging member disengages the thread portion and the housing is freely movable relative to the base to provide course adjustment of the position of the housing relative to the base.