Abstract: A method for fabricating a foam cosmetic cover for a prosthetic component. The steps comprise selection of an appropriate prosthetic component, collecting data regarding its shape from a replica of the prosthetic component, converting the data into the dimensions of two halves of an interior cavity, and providing this data to a computer-controlled milling machine. The computer-controlled milling machine then cuts a portion of one-half of the cavity into one side of the block and a portion of the other half of the cavity on the opposed side of the block. The cutting head is then advanced longitudinally so that additional portions of the cavity can be cut into the opposing sides of the block. The block is then removed from the milling machine and cut in half longitudinally between the indentations in the sides of a block. The two halves of the block are then attached to one another to form a cavity having the general shape of the prosthetic component.

Abstract: A method for fabricating a foam cosmetic cover for a prosthetic component. The steps comprise selection of an appropriate prosthetic component, collecting data regarding its shape from a replica of the prosthetic component, converting the data into the dimensions of two halves of an interior cavity, and providing this data to a computer-controlled milling machine. The computer-controlled milling machine then cuts a portion of one-half of the cavity into one side of the block and a portion of the other half of the cavity on the opposed side of the block. The cutting head is then advanced longitudinally so that additional portions of the cavity can be cut into the opposing sides of the block. The block is then removed from the milling machine and cut in half longitudinally between the indentations in the sides of a block. The two halves of the block are then attached to one another to form a cavity having the general shape of the prosthetic component.