Patents by Inventor Jeffrey L. Frock

Jeffrey L. Frock has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230061871
    Abstract: A steam cooking system includes a steam cooking chamber and a steam generator plumbed to deliver steam to the steam cooking chamber. The steam generator includes a tank structure providing a heating chamber for holding water, a heater associated with the tank structure for heating water within the heating chamber so as to generate steam, at least one water level sensor associated with the tank, a fill line for selectively adding water to the tank, and a controller configured to control the heater and the fill line. The controller is configured to control a power level of the heater based at least in part upon a water level in the tank as indicated by the at least one water level sensor, so as to increase steam generator temperature prior to water add.
    Type: Application
    Filed: August 8, 2022
    Publication date: March 2, 2023
    Inventors: Adam J. KARABIN, Eric G. DEAN, Jeffrey L. FROCK
  • Patent number: 11154162
    Abstract: A cooking appliance includes a housing, a cooking area or volume on or in the housing and a heater assembly for heating the cooking area or volume. The heater assembly includes a heater plate body with a surface having at least one groove therein. The groove includes both a deformable metal sheet element and a resistive heater element therein. The deformable metal sheet element is pressed between an outer surface portion of the resistive heater element and a surface portion of the groove to provide a thermal transfer path from the resistive heating element and to the heater plate body through the deformable metal sheet element.
    Type: Grant
    Filed: March 6, 2018
    Date of Patent: October 26, 2021
    Assignee: ILLINOIS TOOL WORKS INC.
    Inventors: Jeffrey L. Frock, Timothy L. Cupp
  • Patent number: 10973360
    Abstract: A steam generator for generating steam by boiling water, or other hot water heating device, in either case such as for use in a steam cooker or warewasher, includes a tank structure providing a heating chamber for holding water, and at least one heating element associated with the tank structure for heating water. The tank structure includes a main body wall having a U-shaped cross-sectional profile formed by opposed first and second side wall portions of the heating chamber and a curved bottom wall portion of the heating chamber, wherein the curved bottom wall portion is monolithic with the first and second side wall portions, wherein the main body wall is sheet metal material that has been curved.
    Type: Grant
    Filed: June 5, 2019
    Date of Patent: April 13, 2021
    Assignee: ILLINOIS TOOL WORKS INC.
    Inventors: Jeffrey L. Frock, Michael B. Reckner, Timothy L. Cupp
  • Publication number: 20190282020
    Abstract: A steam generator for generating steam by boiling water, or other hot water heating device, in either case such as for use in a steam cooker or warewasher, includes a tank structure providing a heating chamber for holding water, and at least one heating element associated with the tank structure for heating water. The tank structure includes a main body wall having a U-shaped cross-sectional profile formed by opposed first and second side wall portions of the heating chamber and a curved bottom wall portion of the heating chamber, wherein the curved bottom wall portion is monolithic with the first and second side wall portions, wherein the main body wall is sheet metal material that has been curved.
    Type: Application
    Filed: June 5, 2019
    Publication date: September 19, 2019
    Inventors: Jeffrey L. FROCK, Michael B. RECKNER, Timothy L. CUPP
  • Patent number: 10357126
    Abstract: A steam generator for generating steam by boiling water, or other hot water heating device, in either case such as for use in a steam cooker or warewasher, includes a tank structure providing a heating chamber for holding water, and at least one heating element associated with the tank structure for heating water. The tank structure includes a main body wall having a U-shaped cross-sectional profile formed by opposed first and second side wall portions of the heating chamber and a curved bottom wall portion of the heating chamber, wherein the curved bottom wall portion is monolithic with the first and second side wall portions, wherein the main body wall is sheet metal material that has been curved.
    Type: Grant
    Filed: September 13, 2016
    Date of Patent: July 23, 2019
    Assignee: ILLINOIS TOOL WORKS INC.
    Inventors: Jeffrey L. Frock, Michael B. Reckner, Timothy L. Cupp
  • Patent number: 10208964
    Abstract: A method for reducing energy consumption in a steam cooker that includes a steam cooking cavity, a steam generator for delivering steam along a steam path to the steam cooking cavity, a steam outlet from the steam cooking cavity to a first flow path leading to a drain path. The method involves: (a) utilizing a second flow path from the steam outlet to a vent stack to deliver excess steam flows from the steam cooking cavity up the vent stack rather than down to the drain box; (b) sensing temperature within the vent stack; and (c) utilizing sensed temperature within the vent stack to regulate power of a heating unit of the steam generator to produce steam in a controlled manner that reduces flows of excess steam out of the steam cooking cavity.
    Type: Grant
    Filed: December 5, 2014
    Date of Patent: February 19, 2019
    Assignee: ILLINOIS TOOL WORKS INC.
    Inventors: Timothy L. Cupp, Jeffrey L. Frock, Atul Saksena
  • Publication number: 20180263413
    Abstract: A cooking appliance includes a housing, a cooking area or volume on or in the housing and a heater assembly for heating the cooking area or volume. The heater assembly includes a heater plate body with a surface having at least one groove therein. The groove includes both a deformable metal sheet element and a resistive heater element therein. The deformable metal sheet element is pressed between an outer surface portion of the resistive heater element and a surface portion of the groove to provide a thermal transfer path from the resistive heating element and to the heater plate body through the deformable metal sheet element.
    Type: Application
    Filed: March 6, 2018
    Publication date: September 20, 2018
    Inventors: Jeffrey L. Frock, Timothy L. Cupp
  • Publication number: 20180213964
    Abstract: A steam generator includes a tank for holding water, and a heating system associated with the tank for heating water in the tank to produce steam, the heating system including a gaseous fuel burner that produces hot combustion gases. A steam superheater compartment receives combustion gases from the heating system and that includes a steam line therein that receives steam from the tank to provide heat exchange between hot combustion gases traveling through the compartment and steam traveling along the steam line. A tank feed water pre-heat system that receives combustion gases from the heating system and that includes a water feed line therein to provide heat exchange between hot combustion gases and water within the water feed line, wherein the water feed line is connected for delivery of pre-heated water to a water inlet of the tank.
    Type: Application
    Filed: February 1, 2018
    Publication date: August 2, 2018
    Inventors: Jeffrey L. Frock, Timothy L. Cupp
  • Publication number: 20170208985
    Abstract: A steam generator for generating steam by boiling water, or other hot water heating device, in either case such as for use in a steam cooker or warewasher, includes a tank structure providing a heating chamber for holding water, and at least one heating element associated with the tank structure for heating water. The tank structure includes a main body wall having a U-shaped cross-sectional profile formed by opposed first and second side wall portions of the heating chamber and a curved bottom wall portion of the heating chamber, wherein the curved bottom wall portion is monolithic with the first and second side wall portions, wherein the main body wall is sheet metal material that has been curved.
    Type: Application
    Filed: September 13, 2016
    Publication date: July 27, 2017
    Applicant: ILLINOIS TOOL WORKS INC.
    Inventors: Jeffrey L. Frock, Michael B. Reckner, Timothy L. Cupp
  • Publication number: 20160157657
    Abstract: A method for reducing energy consumption in a steam cooker that includes a steam cooking cavity, a steam generator for delivering steam along a steam path to the steam cooking cavity, a steam outlet from the steam cooking cavity to a first flow path leading to a drain path. The method involves: (a) utilizing a second flow path from the steam outlet to a vent stack to deliver excess steam flows from the steam cooking cavity up the vent stack rather than down to the drain box; (b) sensing temperature within the vent stack; and (c) utilizing sensed temperature within the vent stack to regulate power of a heating unit of the steam generator to produce steam in a controlled manner that reduces flows of excess steam out of the steam cooking cavity.
    Type: Application
    Filed: December 5, 2014
    Publication date: June 9, 2016
    Inventors: Timothy L. Cupp, Jeffrey L. Frock, Atul Saksena
  • Publication number: 20160157658
    Abstract: A method is provided for reducing energy consumption in a steam cooker of a type that includes a steam cooking cavity, a steam feed path for delivering steam to the steam cooking cavity, a steam valve positioned along the steam feed path to control steam flow, and a steam outlet from the steam cooking cavity. The method involves using a vent stack to deliver excess steam flows from the steam cooking cavity up the vent stack rather than down to a drain box; sensing temperature within the vent stack; and utilizing sensed temperature within the vent stack to control the steam valve so as to reduce flows of excess steam out of the steam cooking cavity.
    Type: Application
    Filed: November 5, 2015
    Publication date: June 9, 2016
    Inventors: Timothy L. CUPP, Jeffrey L. Frock
  • Publication number: 20150230649
    Abstract: A cooking assembly includes a frame and a cooking receptacle with an opening for placement of product into a cooking space of the receptacle. The cooking receptacle is pivotally mounted to the frame for rotation about a pivot axis between an upright position and a tilted position. A damper arrangement is operatively connected to dampen rotary motion of the cooking receptacle. The damper arrangement may include one or more linear dampers of the hydraulic or pneumatic type. The cooking receptacle may be a cooking kettle, such as a jacketed kettle, or other device, such as a brazing pan.
    Type: Application
    Filed: February 15, 2014
    Publication date: August 20, 2015
    Inventors: Jeffrey L. Frock, Michael B. Reckner, Timothy L. Cupp, Larry W. Lyons
  • Publication number: 20130220301
    Abstract: A food cooking device includes a cooking structure defining a volume for receiving food product to be cooked, and a heating arrangement for heating food product within the volume. The heating arrangement includes a gas burner system that includes a blower and fuel gas flow feed device arranged such that operation of the blower draws in ambient air and the flow of ambient air through the blower in turn draws fuel gas from the fuel gas flow control device such that a ratio of fuel gas to ambient air remains substantially the same regardless of blower speed. A burner is connected to receive the fuel gas and ambient air mixture from the blower. A controller is connected for controlling blower speed, the controller configured to vary the blower speed between at least two different non-zero blower speeds.
    Type: Application
    Filed: February 29, 2012
    Publication date: August 29, 2013
    Inventors: Atul Saksena, Timothy L. Cupp, Jeffrey L. Frock, Larry W. Lyons
  • Patent number: 8517006
    Abstract: A stacked steam oven construction with a nested stacking component is described.
    Type: Grant
    Filed: October 16, 2008
    Date of Patent: August 27, 2013
    Assignee: Premark FEG. L.L.C.
    Inventors: Jeffrey L. Frock, Larry W. Lyons, Atul Saksena
  • Patent number: 8354620
    Abstract: A steam oven includes a cooking cavity for receiving food product and a water reservoir for receiving water to be heated to generate steam, the water reservoir defined in part by a bottom wall structure of the cooking cavity. A heater plate located adjacent the bottom wall structure delivers heat through the bottom wall structure to water in the water reservoir. A spring-loaded heater plate mount arrangement supports the heater plate adjacent the bottom wall structure while permitting some movement of the heater plate.
    Type: Grant
    Filed: August 25, 2010
    Date of Patent: January 15, 2013
    Assignee: Premark FEG L.L.C.
    Inventors: Jeffrey L. Frock, Atul Saksena, Timothy L. Cupp
  • Patent number: 8080766
    Abstract: A steam cooker includes one or more cooking chamber having an access door. A steam generator unit is provided for heating water to generate steam. The steam generator unit may be connected for selective delivery of steam to one or more multiple cooking chambers. In some embodiments, a steam superheater is provided with a superheating chamber and a delime operation is used to delime the superheater chamber. In some embodiments, the steam generator includes an air flow passageway with a valve that controls passage of air through the air flow passageway into and out of the steam generator during steam generator drain and/or fill operations.
    Type: Grant
    Filed: October 26, 2007
    Date of Patent: December 20, 2011
    Assignee: Premark FEG L.L.C.
    Inventors: Jeffrey L. Frock, Nathan Engelbert, Gary Morey
  • Publication number: 20110049123
    Abstract: A steam oven includes a cooking cavity for receiving food product and a water reservoir for receiving water to be heated to generate steam, the water reservoir defined in part by a bottom wall structure of the cooking cavity. A heater plate located adjacent the bottom wall structure delivers heat through the bottom wall structure to water in the water reservoir. A spring-loaded heater plate mount arrangement supports the heater plate adjacent the bottom wall structure while permitting some movement of the heater plate.
    Type: Application
    Filed: August 25, 2010
    Publication date: March 3, 2011
    Inventors: Jeffrey L. Frock, Atul Saksena, Timothy L. Cupp
  • Patent number: 7853130
    Abstract: A steam generator includes a heating chamber for holding water. The heating chamber has a water inlet, a steam outlet, and a water draining outlet. A nozzle is in communication with the water inlet and is positioned to direct incoming water into the water draining outlet. A heating system is associated with the heating chamber for heating water to generate steam and a control system is operable to control filling and draining of the heating chamber.
    Type: Grant
    Filed: March 29, 2006
    Date of Patent: December 14, 2010
    Assignee: Premark FEG L.L.C.
    Inventors: Jeffrey L. Frock, Atul Saksena, Richard E. Chitwood
  • Publication number: 20100095944
    Abstract: A stacked steam oven construction with a nested stacking component is described.
    Type: Application
    Filed: October 16, 2008
    Publication date: April 22, 2010
    Inventors: Jeffrey L. Frock, Larry W. Lyons, Atul Saksena
  • Publication number: 20090107477
    Abstract: A steam cooker includes one or more cooking chamber having an access door. A steam generator unit is provided for heating water to generate steam. The steam generator unit may be connected for selective delivery of steam to one or more multiple cooking chambers. In some embodiments, a steam superheater is provided with a superheating chamber and a delime operation is used to delime the superheater chamber. In some embodiments, the steam generator includes an air flow passageway with a valve that controls passage of air through the air flow passageway into and out of the steam generator during steam generator drain and/or fill operations.
    Type: Application
    Filed: October 26, 2007
    Publication date: April 30, 2009
    Applicant: Premark FEG L.L.C.
    Inventors: Jeffrey L. Frock, Nathan Engelbert, Gary Morey