Patents by Inventor Jeffrey L. Insalaco

Jeffrey L. Insalaco has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9815150
    Abstract: A pre-flux coating for the manufacturing of heat exchanger components of aluminum, wherein the coating comprises a combination of fluxes in the form of potassium aluminum fluoride K1-3AlF4-6, potassium trifluoro zincate, KZnF3, lithium aluminum fluoride Li3AlF6, a filler material in the form of metallic Si particles, Al—Si particles and/or potassium fluoro silicate K2SiF6, an additive in the form of aluminum oxide and at least one other oxide selected from the group consisting of zinc oxide, titanium oxide and cerium oxide forming a post braze ceramic layer, and a solvent and a binder containing at least 10% by weight of a synthetic resin which is based, as its main constituent, on a methacrylate homopolymer or a methacrylate copolymer.
    Type: Grant
    Filed: September 6, 2012
    Date of Patent: November 14, 2017
    Assignee: SAPA AS
    Inventors: Dagmar Steiner, Jan Halvor Nordlien, Jeffrey L. Insalaco
  • Publication number: 20140345750
    Abstract: Pre-flux coating for the manufacturing of components by brazing, in particular manufacturing of heat exchangers of aluminium components including one or more fluxes and filler material. The coating is composed of one ore more fluxes in the form of potassium aluminum fluoride K1-3AIF4.6, potassium trifluoro zincate, KZnF3, lithium aluminum fluoride Li3AIF6, filler material in the form of metallic Si particles, Al—Si particles and/or potassium fluoro silicate K2S1F6, and additive in the form of alumminium oxide and/or other suitable oxide or material forming a post braze ceramic layer, and further including solvent and binder containing at least 10% by weight of a synthetic resin which is based, as its main constituent, on methacrylate homopolymer or methacrylate copolymer.
    Type: Application
    Filed: September 6, 2012
    Publication date: November 27, 2014
    Inventors: Dagmar Steiner, Jan Halvor Nordlien, Jeffrey L. Insalaco
  • Publication number: 20130299564
    Abstract: Pre-flux coating for the manufacturing of components by brazing, in particular manufacturing of heat exchangers of aluminium components including one or more fluxes and filler materials. The coating is composed of fluxes in the form of potassium aluminum fluoride K1-3AIF4-6, potassium trifluoro zincate, KZnF3, lithium aluminum fluoride Li3AIF6, filler material in the form of metallic Si particles, Al—Si particles and/or potassium fluoro silicate K2SiF6, and solvent and binder containing at least 10% by weight of a synthetic resin which is based, as its main constituent, on methacrylate homopolymer or methacrylate copolymer. The potassium aluminium fluoride, K1-3AIF4-6 is a flux including KAIF4, K2AIF5, K3AIF6 or a combination of these fluxes.
    Type: Application
    Filed: August 22, 2011
    Publication date: November 14, 2013
    Inventors: Dagmar Steiner, Jan Halvor Nordlien, Jeffrey L. Insalaco
  • Publication number: 20120227947
    Abstract: Heat exchanger for heat exchange or heat recovery in systems such as refrigeration or heat pump systems, in particular a condenser or evaporator in such systems The heat exchanger is shaped of a multi-port aluminium extrusion (8) by bending and forming parallel loops. Each of the ends of the extrusion (8) are finally bent such that they are facing each other and are connected at an offset of one port or hole (9) and thereby creating a single helical loop unit with inlet and outlet ports (15 respectively 16).
    Type: Application
    Filed: September 8, 2010
    Publication date: September 13, 2012
    Inventors: Richard Lang Jørgensen, Jeffrey L. Insalaco
  • Patent number: 7044211
    Abstract: A method of forming tubing with integral fins oriented parallel to its length, and to a heat exchanger tube produced by such a method. The invention involves extruding a tube so that the tube has at least one internal longitudinal passage, an external surface having a cross-sectional shape in a plane transverse to the extrusion direction, and at least one integral fin parallel to the extrusion direction and extending in a direction away from the external surface of the tube. The tube may be one of a plurality of tubes assembled in parallel to a pair of manifolds, and such tubes are preferably oriented so that their integral fins are substantially parallel, with the fin(s) of a given tube extending toward an adjacent one of the tubes.
    Type: Grant
    Filed: June 27, 2003
    Date of Patent: May 16, 2006
    Assignee: Norsk Hydro A.S.
    Inventor: Jeffrey L. Insalaco
  • Publication number: 20040261986
    Abstract: A method of forming tubing with integral fins oriented parallel to its length, and to a heat exchanger tube produced by such a method. The invention involves extruding a tube so that the tube has at least one internal longitudinal passage, an external surface having a cross-sectional shape in a plane transverse to the extrusion direction, and at least one integral fin parallel to the extrusion direction and extending in a direction away from the external surface of the tube. The tube may be one of a plurality of tubes assembled in parallel to a pair of manifolds, and such tubes are preferably oriented so that their integral fins are substantially parallel, with the fin(s) of a given tube extending toward an adjacent one of the tubes.
    Type: Application
    Filed: June 27, 2003
    Publication date: December 30, 2004
    Applicant: Norsk Hydro A.S.
    Inventor: Jeffrey L. Insalaco
  • Patent number: 5617992
    Abstract: A shaped soldering strip for promoting improved soldering joints to or between a tube array comprising: a thin coupon of solder having margins defining openings aligned with the axes of the tubes to be joined; a collar surrounding each margin to define a cup shape integral with the associated margin, such margin forming the bottom of said cup shape and being positioned by the collar for placement in annular contact or at least in micro-close proximity to the external circumference of an aligned tube to limit downward weepage of flux deposited in said cup shape: and bridges connecting said collars to create said coupon that extends over said frontal area and gangs the collars for positioning on the tubes of said array.
    Type: Grant
    Filed: August 16, 1995
    Date of Patent: April 8, 1997
    Assignees: Ford Motor Company, Hydro Aluminum Puckett, Inc.
    Inventors: Howard M. Huddleston, Jeffrey L. Insalaco, Fletcher L. Odom