Abstract: A cyclone is disclosed that includes an enclosure that encloses at least a portion of the cyclone. The enclosure delimits an enclosed volume between an interior surface of the enclosure and the exterior surface of the body. The enclosure retains a gas coolant or liquid coolant in thermal exchange with the enclosed exterior surface of the cyclone. A powder coating system is disclosed that includes a spray booth and a cyclone, where ambient air is added to process air that is drawn from the spray booth into the cyclone. The ambient air may be added to the process air to cool the process air to a temperature that is lower than the process air would be if ambient air were not added, and also may be used to dilute the powder overspray entrained process air.

Abstract: A cyclone is disclosed that includes an enclosure that encloses at least a portion of the cyclone. The enclosure delimits an enclosed volume between an interior surface of the enclosure and the exterior surface of the body. The enclosure retains a gas coolant or liquid coolant in thermal exchange with the enclosed exterior surface of the cyclone. A powder coating system is disclosed that includes a spray booth and a cyclone, where ambient air is added to process air that is drawn from the spray booth into the cyclone. The ambient air may be added to the process air to cool the process air to a temperature that is lower than the process air would be if ambient air were not added, and also may be used to dilute the powder overspray entrained process air.

Abstract: A cyclone is disclosed that includes an enclosure that encloses at least a portion of the cyclone. The enclosure delimits an enclosed volume between an interior surface of the enclosure and the exterior surface of the body. The enclosure retains a gas coolant or liquid coolant in thermal exchange with the enclosed exterior surface of the cyclone. A powder coating system is disclosed that includes a spray booth and a cyclone, where ambient air is added to process air that is drawn from the spray booth into the cyclone. The ambient air may be added to the process air to cool the process air to a temperature that is lower than the process air would be if ambient air were not added, and also may be used to dilute the powder overspray entrained process air.

Abstract: A cyclone comprises a second or lower portion that is pivotable with respect to a first or upper portion about an articulation between a first position and a second position; the second portion being aligned with the first portion along a first or vertical axis when the second portion is in the first position, and the second portion being aligned on a second axis that is different from the first axis when the second portion is moved from the first position to the second position. In various additional embodiments, the second axis may be normal to the first axis, for example, in the first position the lower portion is horizontal and in the first position the lower portion is vertical and aligned with the upper portion. The second position may be used as a cleaning position. When the lower portion is pivoted away from the upper portion, the vortex is interrupted. In the second position, the lower portion may also interface with a suction mechanism.

Abstract: Overspray collection apparatus comprises an extraction duct (54) between two sloped floors (50, 52) with unobstructed inlet slots (88, 90) on either side thereof. The extraction duct (54) comprises two moveable panels (56, 58) pivotally mounted to the sloped floors (50, 52). Each moveable panel (56, 58) pivots about an axis that is offset from a lower portion of the moveable panel and a lower portion of the sloped floor. In another embodiment, the pivotal mount comprises an offset hinge. The overspray extraction duct (54) comprises a duct floor (60) and an air diffuser assembly (100) that extends at least partially across the duct floor. The air diffuser assembly (100) receives pressurized air and directs pressurized air into the extraction duct (54), whereby the pressurized air may be pulsed. The overspray extraction duct (54) comprises a suction hood (62) that includes moveable panels (56, 58).

Abstract: A powder spray for lengthy parts includes a booth wall structure comprised primarily of doors. A moveable roof may be raised and lowered to clean powder overspray from the interior surfaces of the booth. A cleaning process may be performed with a sideways extraction mode and a downward extraction mode. The mode change occurs when a bulkhead that travels with the moveable roof blocks the inlet duct to the recovery system. The recovery system may be a cyclone system for example. The doors of the booth are hinged so that they can be positioned for spraying operations and cleaning operations. Live hinge designs are provided and hose stress relief designs are also provided. The roof may carry accumulators for pressurized air that feed cleaning nozzles as the roof descends. In addition, exhaust air may be used to assist cleaning the interior surfaces as the roof descends. All of the energy provided for cleaning and color change may be provided by accumulators.

Abstract: Overspray collection apparatus comprises an extraction duct (54) between two sloped floors (50, 52) with unobstructed inlet slots (88, 90) on either side thereof. The extraction duct (54) comprises two moveable panels (56, 58) pivotally mounted to the sloped floors (50, 52). Each moveable panel (56, 58) pivots about an axis that is offset from a lower portion of the moveable panel and a lower portion of the sloped floor. In another embodiment, the pivotal mount comprises an offset hinge. The overspray extraction duct (54) comprises a duct floor (60) and an air diffuser assembly (100) that extends at least partially across the duct floor. The air diffuser assembly (100) receives pressurized air and directs pressurized air into the extraction duct (54), whereby the pressurized air may be pulsed. The overspray extraction duct (54) comprises a suction hood (62) that includes moveable panels (56, 58).

Abstract: A cyclone comprises a second or lower portion that is pivotable with respect to a first or upper portion about an articulation between a first position and a second position; the second portion being aligned with the first portion along a first or vertical axis when the second portion is in the first position, and the second portion being aligned on a second axis that is different from the first axis when the second portion is moved from the first position to the second position. In various additional embodiments, the second axis may be normal to the first axis, for example, in the first position the lower portion is horizontal and in the first position the lower portion is vertical and aligned with the upper portion. The second position may be used as a cleaning position. When the lower portion is pivoted away from the upper portion, the vortex is interrupted. In the second position, the lower portion may also interface with a suction mechanism.

Abstract: A cyclone comprises a second or lower portion that is pivotable with respect to a first or upper portion about an articulation between a first position and a second position; the second portion being aligned with the first portion along a first or vertical axis when the second portion is in the first position, and the second portion being aligned on a second axis that is different from the first axis when the second portion is moved from the first position to the second position. In various additional embodiments, the second axis may be normal to the first axis, for example, in the first position the lower portion is horizontal and in the first position the lower portion is vertical and aligned with the upper portion. The second position may be used as a cleaning position. When the lower portion is pivoted away from the upper portion, the vortex is interrupted. In the second position, the lower portion may also interface with a suction mechanism.

Abstract: A cyclone comprises a second or lower portion that is pivotable with respect to a first or upper portion about an articulation between a first position and a second position; the second portion being aligned with the first portion along a first or vertical axis when the second portion is in the first position, and the second portion being aligned on a second axis that is different from the first axis when the second portion is moved from the first position to the second position. In various additional embodiments, the second axis may be normal to the first axis, for example, in the first position the lower portion is horizontal and in the first position the lower portion is vertical and aligned with the upper portion. The second position may be used as a cleaning position. When the lower portion is pivoted away from the upper portion, the vortex is interrupted. In the second position, the lower portion may also interface with a suction mechanism.

Abstract: A powder spray for lengthy parts includes a booth wall structure comprised primarily of doors. A moveable roof may be raised and lowered to clean powder overspray from the interior surfaces of the booth. A cleaning process may be performed with a sideways extraction mode and a downward extraction mode. The mode change occurs when a bulkhead that travels with the moveable roof blocks the inlet duct to the recovery system. The recovery system may be a cyclone system for example. The doors of the booth are hinged so that they can be positioned for spraying operations and cleaning operations. Live hinge designs are provided and hose stress relief designs are also provided. The roof may carry accumulators for pressurized air that feed cleaning nozzles as the roof descends. In addition, exhaust air may be used to assist cleaning the interior surfaces as the roof descends. All of the energy provided for cleaning and color change may be provided by accumulators.

Abstract: A powder spray for lengthy parts includes a booth wall structure comprised primarily of doors. A moveable roof may be raised and lowered to clean powder overspray from the interior surfaces of the booth. A cleaning process may be performed with a sideways extraction mode and a downward extraction mode. The mode change occurs when a bulkhead that travels with the moveable roof blocks the inlet duct to the recovery system. The recovery system may be a cyclone system for example. The doors of the booth are hinged so that they can be positioned for spraying operations and cleaning operations. Live hinge designs are provided and hose stress relief designs are also provided. The roof may carry accumulators for pressurized air that feed cleaning nozzles as the roof descends. In addition, exhaust air may be used to assist cleaning the interior surfaces as the roof descends. All of the energy provided for cleaning and color change may be provided by accumulators.

Abstract: A powder spray booth includes a floor having a longitudinal opening, preferably centered about a central longitudinal axis of the booth. Below the floor surface is an exhaust duct having a tangential entry. Powder overspray is extracted from the booth through the exhaust duct by passing through the floor opening and into the tangential entry to the exhaust duct. A suction device is used to draw powder entrained air through the exhaust duct. The tangential entry produces a swirling powder flow in the nature of a vortex within the exhaust duct to keep the powder in process and not remaining in the exhaust duct. The exhaust duct may include movable plates that form part of the exhaust duct, and also a baffle arrangement for varying the size of the opening in the floor. The exhaust duct may be, for example, cylindrically shaped. The frame that is used to support the exhaust duct may be modular in design to facilitate designing the length of a spray booth for a particular application.

Abstract: A powder spray for lengthy parts includes a booth wall structure comprised primarily of doors. A moveable roof may be raised and lowered to clean powder overspray from the interior surfaces of the booth. A cleaning process may be performed with a sideways extraction mode and a downward extraction mode. The mode change occurs when a bulkhead that travels with the moveable roof blocks the inlet duct to the recovery system. The recovery system may be a cyclone system for example. The doors of the booth are hinged so that they can be positioned for spraying operations and cleaning operations. Live hinge designs are provided and hose stress relief designs are also provided. The roof may carry accumulators for pressurized air that feed cleaning nozzles as the roof descends. In addition, exhaust air may be used to assist cleaning the interior surfaces as the roof descends. All of the energy provided for cleaning and color change may be provided by accumulators.

Abstract: A powder spray for lengthy parts includes a booth wall structure comprised primarily of doors. A moveable roof may be raised and lowered to clean powder overspray from the interior surfaces of the booth. A cleaning process may be performed with a sideways extraction mode and a downward extraction mode. The mode change occurs when a bulkhead that travels with the moveable roof blocks the inlet duct to the recovery system. The recovery system may be a cyclone system for example. The doors of the booth are hinged so that they can be positioned for spraying operations and cleaning operations. Live hinge designs are provided and hose stress relief designs are also provided. The roof may carry accumulators for pressurized air that feed cleaning nozzles as the roof descends. In addition, exhaust air may be used to assist cleaning the interior surfaces as the roof descends. All of the energy provided for cleaning and color change may be provided by accumulators.

Abstract: A powder spray for lengthy parts includes a booth wall structure comprised primarily of doors. A moveable roof may be raised and lowered to clean powder overspray from the interior surfaces of the booth. A cleaning process may be performed with a sideways extraction mode and a downward extraction mode. The mode change occurs when a bulkhead that travels with the moveable roof blocks the inlet duct to the recovery system. The recovery system may be a cyclone system for example. The doors of the booth are hinged so that they can be positioned for spraying operations and cleaning operations. Live hinge designs are provided and hose stress relief designs are also provided. The roof may carry accumulators for pressurized air that feed cleaning nozzles as the roof descends. In addition, exhaust air may be used to assist cleaning the interior surfaces as the roof descends. All of the energy provided for cleaning and color change may be provided by accumulators.

Abstract: Powder overspray that is extracted from a spray booth is recovered back to a powder supply that is used to supply powder to the spray guns inside the spray booth. The powder overspray extracted from the booth is separated from the high flow air stream by a separator such as a cyclone separator. The powder falls into a transfer pan and a vacuum is used to convey the powder from the transfer pan to a vacuum receiver. The powder is then discharged to the feed hopper in the feed center. The use of a vacuum to convey powder from the cyclone to the feed center in effect permits substantially all of the powder overspray to be recovered from the spray booth directly to the feed hopper with minimal dwell or residence time within the cyclone or vacuum receiver subsystems during a spraying operation. The receiver can be rotated for easy cleaning, and the vacuum line cleaned by one or more cleaning elements drawn through the vacuum line.

Abstract: An apparatus for applying powder coating material onto large objects such as automotive, truck or other vehicle bodies includes a powder spray booth defining a controlled area within which to apply powder coating material onto the vehicle bodies, a powder kitchen located at a remote position from the powder spray booth, and, a number of feed hoppers located proximate the booth which receive powder coating material from the powder kitchen and supply it to automatically or manually manipulated powder spray guns associated with the booth. Oversprayed powder coating material is removed from the booth interior by a powder collection and recovery system which transmits the oversprayed powder back to the powder kitchen for recirculation to the powder spray guns.

Abstract: A gun mount for a spray gun includes a rigid bracket that is installed on a rigid vertical support such as a gun mover. The bracket securely mounts the guns so as to reduce vibration and swaying during a spraying operation, even when the guns are being vertically moved by an oscillator. A position label or other suitable indicia is provided on the bracket so that the gun mount position can be recorded and thereby accurately repeated during subsequent installations. The bracket in one embodiment includes a series of vertical and horizontal mounting holes that permit a gun body to be installed at a desired vertical and horizontal orientation. A gun blow off arrangement is also provided for mounting associated pairs of air nozzles in position to blow powder from gun exterior surfaces. The associated pairs of air nozzles are mounted on a common bracket that can be selectively and slideably positioned on a channel support.

Abstract: An apparatus for applying powder coating material onto large objects such as automotive, truck or other vehicle bodies includes a powder spray booth defining a controlled area within which to apply powder coating material onto the vehicle bodies, a powder kitchen located at a remote position from the powder spray booth, and, a number of feed hoppers located proximate the booth which receive powder coating material from the powder kitchen and supply it to automatically or manually manipulated powder spray guns associated with the booth. Oversprayed powder coating material is removed from the booth interior by a powder collection and recovery system which transmits the oversprayed powder back to the powder kitchen for recirculation to the powder spray guns.