Patents by Inventor Jeffrey S. Leal

Jeffrey S. Leal has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9508689
    Abstract: Methods for forming connectors on die pads at a wafer level of processing include forming spots of a curable electrically conductive material over die pads and extending to or over the interconnect die edge; curing the conductive material; and in a wafer cutting procedure thereafter severing the spots. Also, die pad to z-interconnect connectors formed by the methods, and shaped and dimensioned accordingly. Also, stacked die assemblies and stacked die packages containing die prepared according to the methods and having die pad to z-interconnect connectors formed by the methods and shaped and dimensioned accordingly.
    Type: Grant
    Filed: September 30, 2015
    Date of Patent: November 29, 2016
    Assignee: Invensas Corporation
    Inventors: Reynaldo Co, Jeffrey S. Leal, Suzette K. Pangrle, Scott McGrath, De Ann Eileen Melcher, Keith L. Barrie, Grant Villavicencio, Elmer M. Del Rosario, John R. Bray
  • Patent number: 9490230
    Abstract: Additive processes are employed for electrically insulating selected surface regions on a stack of die; and methods for electrically interconnecting die in a stack of die, include additive processes for electrically insulating selected surface regions of the die. Regions that are not insulated according to the invention are available for electrical connection using electrically conductive material applied in flowable form to make electrically conductive traces.
    Type: Grant
    Filed: September 28, 2015
    Date of Patent: November 8, 2016
    Assignee: Invensas Corporation
    Inventor: Jeffrey S. Leal
  • Publication number: 20160027761
    Abstract: Methods for forming connectors on die pads at a wafer level of processing include forming spots of a curable electrically conductive material over die pads and extending to or over the interconnect die edge; curing the conductive material; and in a wafer cutting procedure thereafter severing the spots. Also, die pad to z-interconnect connectors formed by the methods, and shaped and dimensioned accordingly. Also, stacked die assemblies and stacked die packages containing die prepared according to the methods and having die pad to z-interconnect connectors formed by the methods and shaped and dimensioned accordingly.
    Type: Application
    Filed: September 30, 2015
    Publication date: January 28, 2016
    Applicant: INVENSAS CORPORATION
    Inventors: Reynaldo Co, Jeffrey S. Leal, Suzette K. Pangrle, Scott McGrath, De Ann Eileen Melcher, Keith L. Barrie, Grant Villavicencio, Elmer M. Del Rosario, John R. Bray
  • Publication number: 20160020188
    Abstract: Additive processes are employed for electrically insulating selected surface regions on a stack of die; and methods for electrically interconnecting die in a stack of die, include additive processes for electrically insulating selected surface regions of the die. Regions that are not insulated according to the invention are available for electrical connection using electrically conductive material applied in flowable form to make electrically conductive traces.
    Type: Application
    Filed: September 28, 2015
    Publication date: January 21, 2016
    Applicant: INVENSAS CORPORATION
    Inventor: Jeffrey S. Leal
  • Patent number: 9196588
    Abstract: An EMI shield can be formed directly on a component, e.g., an unpackaged or packaged semiconductor die, by depositing and curing a curable composition which includes electrically conductive particles and a carrier. In examples, the shield can be configured as a grid or net of electrically conductive traces or lines. The curable electrically conductive material may be applied to the component surface in a flowable form and cured or allowed to cure to form the electrically conductive shield. The shield can be electrically coupled to contacts on an underlying circuit panel or support. The coupling material may be a conductive adhesive, and may be or may include a material the same as, or similar to, the shield material.
    Type: Grant
    Filed: November 5, 2012
    Date of Patent: November 24, 2015
    Assignee: Invensas Corporation
    Inventor: Jeffrey S. Leal
  • Patent number: 9153517
    Abstract: Methods for forming connectors on die pads at a wafer level of processing include forming spots of a curable electrically conductive material over die pads and extending to or over the interconnect die edge; curing the conductive material; and in a wafer cutting procedure thereafter severing the spots. Also, die pad to z-interconnect connectors formed by the methods, and shaped and dimensioned accordingly. Also, stacked die assemblies and stacked die packages containing die prepared according to the methods and having die pad to z-interconnect connectors formed by the methods and shaped and dimensioned accordingly.
    Type: Grant
    Filed: May 17, 2011
    Date of Patent: October 6, 2015
    Assignee: Invensas Corporation
    Inventors: Reynaldo Co, Jeffrey S. Leal, Suzette K. Pangrle, Scott McGrath, DeAnn Eileen Melcher, Keith L. Barrie, Grant Villavicencio, Elmer M. del Rosario, John R. Bray
  • Patent number: 9147583
    Abstract: Additive processes are employed for electrically insulating selected surface regions on a stack of die; and methods for electrically interconnecting die in a stack of die, include additive processes for electrically insulating selected surface regions of the die. Regions that are not insulated according to the invention are available for electrical connection using electrically conductive material applied in flowable form to make electrically conductive traces.
    Type: Grant
    Filed: October 27, 2010
    Date of Patent: September 29, 2015
    Assignee: Invensas Corporation
    Inventor: Jeffrey S. Leal
  • Publication number: 20150056753
    Abstract: A die has interconnect pads on an interconnect side near an interconnect edge and has at least a portion of the interconnect side covered by a conformal dielectric coating, in which an interconnect trace over the dielectric coating forms a high interface angle with the surface of the dielectric coating. Because the traces have a high interface angle, a tendency for the interconnect materials to “bleed” laterally is mitigated and contact or overlap of adjacent traces is avoided. The interconnect trace includes a curable electrically conductive interconnect material; that is, it includes a material that can be applied in a flowable form, and thereafter cured or allowed to cure to form the conductive traces. Also, a method includes, prior to forming the traces, subjecting the surface of the conformal dielectric coating with a CF4 plasma treatment.
    Type: Application
    Filed: September 8, 2014
    Publication date: February 26, 2015
    Applicant: INVENSAS CORPORATION
    Inventors: Keith Lake Barrie, Suzette K. Pangrle, Grant Villavicencio, Jeffrey S. Leal
  • Patent number: 8912661
    Abstract: Methods are disclosed for improving electrical interconnection in stacked die assemblies, and stacked die assemblies are disclosed having structural features formed by the methods. The resulting stacked die assemblies are characterized by having reduced electrical interconnect failure.
    Type: Grant
    Filed: November 4, 2010
    Date of Patent: December 16, 2014
    Assignee: Invensas Corporation
    Inventors: Scott McGrath, Jeffrey S. Leal, Ravi Shenoy, Loreto Cantillep, Simon McElrea, Suzette K. Pangrle
  • Patent number: 8829677
    Abstract: A die has interconnect pads on an interconnect side near an interconnect edge and has at least a portion of the interconnect side covered by a conformal dielectric coating, in which an interconnect trace over the dielectric coating forms a high interface angle with the surface of the dielectric coating. Because the traces have a high interface angle, a tendency for the interconnect materials to “bleed” laterally is mitigated and contact or overlap of adjacent traces is avoided. The interconnect trace includes a curable electrically conductive interconnect material; that is, it includes a material that can be applied in a flowable form, and thereafter cured or allowed to cure to form the conductive traces. Also, a method includes, prior to forming the traces, subjecting the surface of the conformal dielectric coating with a CF4 plasma treatment.
    Type: Grant
    Filed: September 23, 2011
    Date of Patent: September 9, 2014
    Assignee: Invensas Corporation
    Inventors: Keith Lake Barrie, Suzette K. Pangrie, Grant Villavicencio, Jeffrey S. Leal
  • Patent number: 8680687
    Abstract: A die (or of a stack of die) is mounted over and elevated above a support, and is electrically connected to circuitry in the support. Pillars of electrically conductive material are formed on a set of bond pads at a mount side of the support, and the elevated die (or at least one die in the elevated stack of die) is electrically connected to the support, by traces of an electrically conductive material contacting interconnect pads on the die to the pillars, and through the pillars to the support. Also, tiered offset stacked die assemblies in a zig-zag configuration, in which the interconnect edges of a first (lower) tier face in a first direction, and the interconnect edges of a second (upper) tier, stacked over the first tier, face in a second direction, different from the first direction, are electrically connected to a support.
    Type: Grant
    Filed: June 23, 2010
    Date of Patent: March 25, 2014
    Assignee: Invensas Corporation
    Inventors: Reynaldo Co, Grant Villavicencio, Jeffrey S. Leal, Simon J. S. McElrea
  • Publication number: 20120248607
    Abstract: A die has interconnect pads on an interconnect side near an interconnect edge and has at least a portion of the interconnect side covered by a conformal dielectric coating, in which an interconnect trace over the dielectric coating forms a high interface angle with the surface of the dielectric coating. Because the traces have a high interface angle, a tendency for the interconnect materials to “bleed” laterally is mitigated and contact or overlap of adjacent traces is avoided. The interconnect trace includes a curable electrically conductive interconnect material; that is, it includes a material that can be applied in a flowable form, and thereafter cured or allowed to cure to form the conductive traces. Also, a method includes, prior to forming the traces, subjecting the surface of the conformal dielectric coating with a CF4 plasma treatment.
    Type: Application
    Filed: September 23, 2011
    Publication date: October 4, 2012
    Applicant: VERTICAL CIRCUITS, INC.
    Inventors: Keith Lake Barrie, Suzette K. Pangrle, Grant Villavicencio, Jeffrey S. Leal
  • Publication number: 20120119385
    Abstract: Methods for forming connectors on die pads at a wafer level of processing include forming spots of a curable electrically conductive material over die pads and extending to or over the interconnect die edge; curing the conductive material; and in a wafer cutting procedure thereafter severing the spots. Also, die pad to z-interconnect connectors formed by the methods, and shaped and dimensioned accordingly. Also, stacked die assemblies and stacked die packages containing die prepared according to the methods and having die pad to z-interconnect connectors formed by the methods and shaped and dimensioned accordingly.
    Type: Application
    Filed: May 17, 2011
    Publication date: May 17, 2012
    Applicant: VERTICAL CIRCUITS, INC.
    Inventors: Reynaldo Co, Jeffrey S. Leal, Suzette K. Pangrle, Scott McGrath, DeAnn Elleen Melcher, Keith L. Barrie, Grant Villavicencio, Elmer M. del Rosario, John R. Bray
  • Patent number: 8159053
    Abstract: A flat leadless package includes at least one die mounted onto a leadframe and electrically connected to leads using an electrically conductive polymer or an electrically conductive ink. Also, an assembly includes stacked leadless packages electrically connected to leads using an electrically conductive polymer or an electrically conductive ink. Also, a package module includes an assembly of stacked leadless packages mounted on a support and electrically connected to circuitry in the support using an electrically conductive polymer or an electrically conductive ink.
    Type: Grant
    Filed: September 28, 2010
    Date of Patent: April 17, 2012
    Assignee: Vertical Circuits, Inc.
    Inventors: Lawrence Douglas Andrews, Jr., Jeffrey S. Leal, Simon J. S. McElrea
  • Publication number: 20110272825
    Abstract: Methods are disclosed for improving electrical interconnection in stacked die assemblies, and stacked die assemblies are disclosed having structural features formed by the methods. The resulting stacked die assemblies are characterized by having reduced electrical interconnect failure.
    Type: Application
    Filed: November 4, 2010
    Publication date: November 10, 2011
    Applicant: Vertical Circuits, Inc.
    Inventors: Scott McGrath, Jeffrey S. Leal, Ravi Shenoy, Loreto Cantillep, Simon J. S. McElrea, Suzette K. Pangrle
  • Publication number: 20110266684
    Abstract: Additive processes are employed for electrically insulating selected surface regions on a stack of die; and methods for electrically interconnecting die in a stack of die, include additive processes for electrically insulating selected surface regions of the die. Regions that are not insulated according to the invention are available for electrical connection using electrically conductive material applied in flowable form to make electrically conductive traces.
    Type: Application
    Filed: October 27, 2010
    Publication date: November 3, 2011
    Applicant: Vertical Circuits, Inc.
    Inventor: Jeffrey S. Leal
  • Publication number: 20110012246
    Abstract: A flat leadless package includes at least one die mounted onto a leadframe and electrically connected to leads using an electrically conductive polymer or an electrically conductive ink. Also, an assembly includes stacked leadless packages electrically connected to leads using an electrically conductive polymer or an electrically conductive ink. Also, a package module includes an assembly of stacked leadless packages mounted on a support and electrically connected to circuitry in the support using an electrically conductive polymer or an electrically conductive ink.
    Type: Application
    Filed: September 28, 2010
    Publication date: January 20, 2011
    Applicant: Vertical Circuits, Inc.
    Inventors: Lawrence Douglas Andrews, JR., Jeffrey S. Leal, Simon J.S. McElrea
  • Publication number: 20100327461
    Abstract: A die (or of a stack of die) is mounted over and elevated above a support, and is electrically connected to circuitry in the support. Pillars of electrically conductive material are formed on a set of bond pads at a mount side of the support, and the elevated die (or at least one die in the elevated stack of die) is electrically connected to the support, by traces of an electrically conductive material contacting interconnect pads on the die to the pillars, and through the pillars to the support. Also, tiered offset stacked die assemblies in a zig-zag configuration, in which the interconnect edges of a first (lower) tier face in a first direction, and the interconnect edges of a second (upper) tier, stacked over the first tier, face in a second direction, different from the first direction, are electrically connected to a support.
    Type: Application
    Filed: June 23, 2010
    Publication date: December 30, 2010
    Applicant: Vertical Circuits, Inc.
    Inventors: Reynaldo Co, Grant Villavicencio, Jeffrey S. Leal, Simon J.S. McElrea
  • Publication number: 20100140811
    Abstract: An interconnect terminal is formed on a semiconductor die by applying an electrically conductive material in an aerosol form, for example by aerosol jet printing. Also, an electrical interconnect between stacked die, or between a die and circuitry in an underlying support such as a package substrate, is formed by applying an electrically conductive material in an aerosol form, in contact with pads on the die or on the die and the substrate, and passing between the respective pads. In some embodiments a fillet is formed at the inside corner formed by an interconnect sidewall of the die and a surface inboard from pads on an underlying feature (underlying die or support); and the electrically conductive material passes over a surface of the fillet.
    Type: Application
    Filed: December 9, 2009
    Publication date: June 10, 2010
    Applicant: Vertical Circuits, Inc.
    Inventors: Jeffrey S. Leal, Scott McGrath, Suzette K. Pangrle
  • Publication number: 20090206458
    Abstract: A flat leadless package includes at least one die mounted onto a leadframe and electrically connected to leads using an electrically conductive polymer or an electrically conductive ink. Also, an assembly includes stacked leadless packages electrically connected to leads using an electrically conductive polymer or an electrically conductive ink. Also, a package module includes an assembly of stacked leadless packages mounted on a support and electrically connected to circuitry in the support using an electrically conductive polymer or an electrically conductive ink.
    Type: Application
    Filed: August 27, 2008
    Publication date: August 20, 2009
    Applicant: VERTICAL CIRCUITS, INC.
    Inventors: LAWRENCE DOUGLAS ANDREWS, JR., JEFFREY S. LEAL, SIMON J.S. McELREA