Abstract: A method and system for relieving forging induced residual stresses in a rotor forging balances a pre-spin machine with the forging mounted thereon at a first rotational speed and then pre-spins the forging with it mounted on the machine at a substantially greater second rotational speed. A one per rev sensor is used for determining a weight placement angle and a vibration sensor is used for determining an amount of weight to add to a spinning assembly including the forging during the balancing. High-density non-metallic balance weights adhesively attached on an inside surface of the forging or spinning assembly may be used. The rotational inertia of the spinning assembly may be checked during a spin up period by determining a rate of rotational acceleration vs. torque applied to the spinning assembly and used to stop the pre-spinning if it is to great.

Abstract: A method and system for relieving forging induced residual stresses in a rotor forging balances a pre-spin machine with the forging mounted thereon at a first rotational speed and then pre-spins the forging with it mounted on the machine at a substantially greater second rotational speed. A one per rev sensor is used for determining a weight placement angle and a vibration sensor is used for determining an amount of weight to add to a spinning assembly including the forging during the balancing. High-density non-metallic balance weights adhesively attached on an inside surface of the forging or spinning assembly may be used. The rotational inertia of the spinning assembly may be checked during a spin up period by determining a rate of rotational acceleration vs. torque applied to the spinning assembly and used to stop the pre-spinning if it is to great.

Abstract: Methods and systems of balancing a rotatable member are provided. A method includes separately balancing a first portion and a second portion of the rotatable member wherein the second portion mateable to said first portion, coupling the first and second portions to each other, measuring a physical dimension of the coupled first and second portions, and determining a balance weight magnitude and position based on the measured physical dimension.

Abstract: Methods and systems of balancing a rotatable member are provided. A method includes separately balancing a first portion and a second portion of the rotatable member wherein the second portion mateable to said first portion, coupling the first and second portions to each other, measuring a physical dimension of the coupled first and second portions, and determining a balance weight magnitude and position based on the measured physical dimension.