Abstract: A rotor for an electric motor includes a core, a plurality of magnets, and a magnet retention cap. The core is rotatable about an axis and defines a plurality of magnet-receiving slots. Each of the magnets is received in a respective one of the magnet-receiving slots. The magnet retention cap is fixed relative to the core and includes a resiliently deformable magnet retention element configured to restrict axial movement of the magnets relative to the core.

Abstract: An electric motor assembly includes a stator, a rotor, a motor housing, a rotatable shaft, a radial fan, and an air scoop. The motor housing at least partly houses the stator and rotor and presents an exterior motor surface. The rotatable shaft is associated with the rotor for rotational movement therewith, with the rotatable shaft extending along a rotational axis. The radial fan is mounted on the rotatable shaft exteriorly of the motor housing and is rotatable with the shaft to direct airflow in a radially outward direction. The air scoop extends radially outwardly relative to the radial fan and axially to receive radial airflow from the radial fan and turn the airflow axially to flow along the exterior motor surface. The air scoop includes spaced apart axially extending airflow vanes to guide the airflow as the airflow is turned axially.

Abstract: A sensor holder for an electrical motor controller. The sensor holder is configured for holding a sensor relative to a printed circuit board of an electrical motor controller. The sensor holder includes a body having a first side and a second side; and a retainer coupled to the first side and extending away from the first side and comprising a base coupled to the first side. Furthermore, the sensor holder includes an arm coupled to the base and extending away from the base wherein the base and arm are configured to receive the sensor. A spacer is coupled to the first side and configured to form a space between the sensor and the first side. Moreover, a support is coupled to the body and extending away from the body and coupled to the printed circuit board to position the retainer and the received sensor away from the printed circuit board.

Abstract: A rotor assembly for an electric motor includes a rotor core that is fabricated from a plurality of stacked laminations. The rotor core has a plurality of arcuately arranged, axially extending magnet receiving slots. The rotor core includes a plurality of magnets received in respective ones of the magnet receiving slots. The laminations include radially extending deflectable magnet retaining tabs that extend into the magnet receiving slots. The magnet retaining tabs engage and are deflected by a corresponding one of the magnets to exert a reactive force against the magnets.

Abstract: A spacing-assured gas discharge tube assembly is installed on a printed circuit board, which may be part of a motor controller. The discharge tube assembly includes a tube body and an electrostatic spacing shield disposed at least partially around the tube body. The shield is configured to prevent close physical proximity of adjacent structures having electrostatic fields that may alter the breakdown voltage of the tube body.

Abstract: A rotor assembly for an electric motor includes a rotor core that is fabricated from a plurality of stacked laminations. The rotor core has a plurality of arcuately arranged, axially extending magnet receiving slots. The rotor core includes a plurality of magnets received in respective ones of the magnet receiving slots. The laminations include radially extending deflectable magnet retaining tabs that extend into the magnet receiving slots. The magnet retaining tabs engage and are deflected by a corresponding one of the magnets to exert a reactive force against the magnets.

Abstract: A method of electrically grounding a rotor shaft of an electric motor includes removing a first lockplate fastener from a motor endshield and an internal bearing lockplate. A second lockplate fastener remains coupled to the motor endshield and internal bearing lockplate such that the internal bearing lockplate stays secured along an interior side of the motor endshield. A mounting plate of a shaft ground assembly is positioned along an exterior side of the motor endshield. The mounting plate supports a shaft ground that includes a conductive element configured to electrically couple to the rotor shaft. The first lockplate fastener is replaced with a first mounting plate fastener coupled to the mounting plate, motor endshield, and bearing lockplate to secure the mounting plate to the endshield and to secure the bearing lockplate along the interior side of the motor endshield.

Abstract: A rotor assembly for an electric motor includes a rotor core that is fabricated from a plurality of stacked laminations. The rotor core has a plurality of arcuately arranged, axially extending magnet receiving slots. The rotor core includes a plurality of magnets received in respective ones of the magnet receiving slots. The laminations include radially extending deflectable magnet retaining tabs that extend into the magnet receiving slots. The magnet retaining tabs engage and are deflected by a corresponding one of the magnets to exert a reactive force against the magnets.

Abstract: A rotor for an electric motor includes a core, a plurality of magnets, and a magnet retention cap. The core is rotatable about an axis and defines a plurality of magnet-receiving slots. Each of the magnets is received in a respective one of the magnet-receiving slots. The magnet retention cap is fixed relative to the core and includes a resiliently deformable magnet retention element configured to restrict axial movement of the magnets relative to the core.

Abstract: An electric motor assembly includes a stator, a rotor, a motor housing, a rotatable shaft, a radial fan, and an air scoop. The motor housing at least partly houses the stator and rotor and presents an exterior motor surface. The rotatable shaft is associated with the rotor for rotational movement therewith, with the rotatable shaft extending along a rotational axis. The radial fan is mounted on the rotatable shaft exteriorly of the motor housing and is rotatable with the shaft to direct airflow in a radially outward direction. The air scoop extends radially outwardly relative to the radial fan and axially to receive radial airflow from the radial fan and turn the airflow axially to flow along the exterior motor surface. The air scoop includes spaced apart axially extending airflow vanes to guide the airflow as the airflow is turned axially.

Abstract: A motor controller assembly is configured for use with an electric motor and includes a controller and an absorbent pad. The controller includes a capacitor with a capacitor shell and a liquid electrolyte contained therein. The capacitor shell has a frangible rupture area that opens during a capacitor rupture event to permit the discharge of liquid electrolyte from the capacitor shell. The absorbent pad overlies the rupture area to collect discharged liquid electrolyte.

Abstract: A method of electrically grounding a rotor shaft of an electric motor includes removing a first lockplate fastener from a motor endshield and an internal bearing lockplate. A second lockplate fastener remains coupled to the motor endshield and internal bearing lockplate such that the internal bearing lockplate stays secured along an interior side of the motor endshield. A mounting plate of a shaft ground assembly is positioned along an exterior side of the motor endshield. The mounting plate supports a shaft ground that includes a conductive element configured to electrically couple to the rotor shaft. The first lockplate fastener is replaced with a first mounting plate fastener coupled to the mounting plate, motor endshield, and bearing lockplate to secure the mounting plate to the endshield and to secure the bearing lockplate along the interior side of the motor endshield.

Abstract: A motor includes a shaft presenting a shaft lead end, a switch assembly including a switch arm shiftable between a first position and a second position, and shield structure. The shaft lead end and the switch assembly are disposed axially outward of an endhsield. The shield structure is disposed axially outward of the switch arm to at least substantially restrict direct tool access to the switch arm from an axially outward position relative to the switch arm. The shield structure at least in part defines first and second tool access channels each extending radially inwardly to the shaft lead end, such that the shield structure enables direct tool access to the shaft lead end via the tool access channels but prevents or at least substantially restricts direct tool access to the switch arm via the tool access channels.

Abstract: An electric motor assembly includes a stator, a rotor, a motor housing, a rotatable shaft, a radial fan, and an air scoop. The motor housing at least partly houses the stator and rotor and presents an exterior motor surface. The rotatable shaft is associated with the rotor for rotational movement therewith, with the rotatable shaft extending along a rotational axis. The radial fan is mounted on the rotatable shaft exteriorly of the motor housing and is rotatable with the shaft to direct airflow in a radially outward direction. The air scoop extends radially outwardly relative to the radial fan and axially to receive radial airflow from the radial fan and turn the airflow axially to flow along the exterior motor surface. The air scoop includes spaced apart axially extending airflow vanes to guide the airflow as the airflow is turned axially.

Abstract: A rotor assembly for an electric motor includes a rotor core that is fabricated from a plurality of stacked laminations. The rotor core has a plurality of arcuately arranged, axially extending magnet receiving slots. The rotor core includes a plurality of magnets received in respective ones of the magnet receiving slots. The laminations include radially extending deflectable magnet retaining tabs that extend into the magnet receiving slots. The magnet retaining tabs engage and are deflected by a corresponding one of the magnets to exert a reactive force against the magnets.

Abstract: A motor controller assembly is configured for use with an electric motor and includes a controller and an absorbent pad. The controller includes a capacitor with a capacitor shell and a liquid electrolyte contained therein. The capacitor shell has a frangible rupture area that opens during a capacitor rupture event to permit the discharge of liquid electrolyte from the capacitor shell. The absorbent pad overlies the rupture area to collect discharged liquid electrolyte.