Abstract: A method for forming a coated material. The method can comprise heating a coating material to a temperature within an operating window and moving the coating material through a heated hose to a slot die having a die outlet. The method further can include outputting the coating material from the slot die through the die outlet and conveying a web of material past the die outlet of the slot die to apply the coating material from the die outlet along at least a portion of a surface of the web of material as the web of material moves past the die outlet.

Abstract: A packaging material comprising a substrate and a liner extending along the substrate. The liner comprises at least a biopolymer and graphene nanoplatelets to provide a gas barrier along at least a portion of the packaging material.

Abstract: A container can comprise a sidewall extending at least partially around an interior of the container, and the sidewall can have at least a first end margin and a second end margin. The sidewall can comprise at least a sidewall substrate layer, a sidewall base coat extending along the interior of the container, and a secondary layer extending in register along at least the first end margin of the sidewall. The container further can comprise a sidewall seam comprising the first end margin and the second end margin in an at least partially overlapping relationship. The secondary layer and the sidewall base coat extending along the first end margin can cooperate to form a heat seal along the sidewall seam.

Abstract: A method for forming a resultant material. The method can include obtaining a base material including a fibrous material with a plurality of fiber portions extending from a face of the base material. The method further can include treating at least the face of the base material, the treating at least the face including applying heat along at least a portion of the face with a treatment unit to at least partially remove the plurality of fiber portions extending from the face.

Abstract: A method of preparing a blank for forming a carton includes obtaining a blank, positioning the blank in a blank feeder assembly of a system for preparing blanks, moving the blank from the blank feeder assembly to a conveyor assembly of the system, and activating the conveyor assembly to move the blank along a coating applicator assembly of the system, the coating applicator assembly having a container defining a reservoir holding a volume of a coating and an applicator wheel rotatably supported at least partially in the reservoir of the coating applicator assembly. The method further includes applying a portion of the coating from the reservoir to a portion of the blank.

Abstract: A method of forming a container from a blank. The method can comprise obtaining a blank having a wall portion, a flange portion, and a coating on at least a portion of the flange portion. At least one score line can extend at least partially in the flange portion, and the coating can at least partially cover the at least one score line. The method further can comprise forming the container from the blank by forming a wall of the container from the wall portion and forming a flange of the container from the flange portion. The flange can extend from the wall. The forming the container further can comprise forming the at least one score line into at least one pleat in at least the flange. The coating can at least partially cover the at least one pleat to form a substantially continuous sealing surface on the flange.

Abstract: A layer structure includes a substrate, a clay coating applied to the substrate, and a high performance coating applied to the clay coating, the high performance coating is configured to be thermally stable when subject to heating in either of a conventional oven and a microwave oven.

Abstract: A microwave packaging material for forming a construct for holding a food item. The microwave packaging material can include a film at least partially secured to a substrate by a pattern of adhesive. A plurality of closed cells can extend between the film and the substrate, each closed cell of the plurality of closed cells can be at least partially defined by the pattern of adhesive, and each of the closed cells can be configured to expand during heating to form respective expanded cells. The microwave packaging material further can include a bonded region extending along at least a portion of the microwave packaging material. The film can be secured to the substrate along the bonded region, and the bonded region can be for forming at least one recess among the expanded cells and can be for extending along the food item when the microwave packaging material is heated.

Abstract: A laminate structure includes a base layer, a thermally stable adhesive disposed on at least a portion of the base layer, and a susceptor overlying the base layer and the thermally stable adhesive. The thermally stable adhesive substantially maintains the thermal profile of the susceptor at a temperature of about 250° F. (121° C.) and above.

Abstract: A package for combined steam and microwave heating of food, wherein the package may include microwave energy interactive materials (“MEIMs”) configured for providing rapid, simultaneous microwave and steam cooking in a domestic microwave oven. The MEIMs may be configured for controlling the heating pattern within the package and to control volumetric heating of food in the package. The MEIMs may include one or more of a susceptor, shield, and/or resonating patch antenna. The package may be paper-based, or it may be manufactured of any other suitable material. One or more of the different sections of the package may comprise separate chambers respectively for the steam source and the food to be steamed, so that the steam source and the food to be steamed are separated from one another during manufacturing, storage, and cooking.

Abstract: A laminate structure includes a base layer, a thermally stable adhesive disposed on at least a portion of the base layer, and a thermally stable film overlying the base layer and the adhesive. The thermally stable film and the thermally stable adhesive are configured such that the laminate structure substantially resists deformation at a temperature of about 400° F. (204° C.) and above.

Abstract: A system and method of manufacturing reinforced bags having reinforcing elements applied about the bags to support the bags in an opened and/or upstanding configuration. A web of bag material can be fed from a supply and can be folded and secured to form the bags. A series of reinforcing strips can be fed through an adhesive application station for application of an adhesive material thereto in a desired pattern. The reinforcing strips and bags are brought into registration and are adhesively attached to form the reinforced bags.

Abstract: A material for forming a carton for containing a plurality of articles. The material can comprise a plurality of layers comprising a first layer comprising a base and a second layer comprising an insulator. The first layer can be an exterior layer, and the second layer can be a interior layer. The layers of the plurality of layers can be respectively overlapped and attached to one another.

Abstract: A method of forming a container from a blank. The method can comprise obtaining a blank having a wall portion, a flange portion, and a coating on at least a portion of the flange portion. At least one score line can extend at least partially in the flange portion, and the coating can at least partially cover the at least one score line. The method further can comprise forming the container from the blank by forming a wall of the container from the wall portion and forming a flange of the container from the flange portion. The flange can extend from the wall. The forming the container further can comprise forming the at least one score line into at least one pleat in at least the flange. The coating can at least partially cover the at least one pleat to form a substantially continuous sealing surface on the flange.

Abstract: A system and method of manufacturing reinforced bags having reinforcing elements applied about the bags to support the bags in an opened and/or upstanding configuration. A web of bag material can be fed from a supply and can be folded and secured to form the bags. A series of reinforcing strips can be fed through an adhesive application station for application of an adhesive material thereto in a desired pattern. The reinforcing strips and bags are brought into registration and are adhesively attached to form the reinforced bags.

Abstract: A microwave packaging material for forming a construct for holding a food item. The microwave packaging material can comprise a film at least partially secured to a substrate by a pattern of adhesive. A plurality of closed cells can extend between the film and the substrate, each closed cell of the plurality of closed cells can be at least partially defined by the pattern of adhesive, and each of the closed cells can be configured to expand during heating to form respective expanded cells. The microwave packaging material further can comprise a bonded region extending along at least a portion of the microwave packaging material. The film can be secured to the substrate along the bonded region, and the bonded region can be for forming at least one recess among the expanded cells and can be for extending along the food item when the microwave packaging material is heated.

Abstract: A package for combined steam and microwave heating of food, wherein the package may include microwave energy interactive materials (“MEIMs”) configured for providing rapid, simultaneous microwave and steam cooking in a domestic microwave oven. The MEIMs may be configured for controlling the heating pattern within the package and to control volumetric heating of food in the package. The MEIMs may include one or more of a susceptor, shield, and/or resonating patch antenna. The package may be paper-based, or it may be manufactured of any other suitable material. One or more of the different sections of the package may comprise separate chambers respectively for the steam source and the food to be steamed, so that the steam source and the food to be steamed are separated from one another during manufacturing, storage, and cooking.

Abstract: Portions of microwave energy interactive material may be cut and removed during intermediate steps in a lamination processes, so that remaining microwave energy interactive material in a resultant laminate is arranged in a pattern. Regarding the removal of the portions of the microwave energy interactive material, a compound laminate may be delaminated into parts, and one of the parts may be a sacrificial laminate that includes the removed portions of the microwave energy interactive material.

Abstract: A construct for holding a food product is disclosed. The construct includes at least one wall that at least partially surrounds an interior of the construct. The at least one wall includes a laminate structure that includes a substrate and a composite layer formed of economical-grade parchment. The composite layer is laminated to the substrate with an adhesive such that the composite layer and the adhesive together form a barrier layer. The composite layer has a first porosity, and the barrier layer has a second porosity that is less than the first porosity.

Abstract: A package for combined steam and microwave heating of food, wherein the package may include microwave energy interactive materials (“MEIMs”) configured for providing rapid, simultaneous microwave and steam cooking in a domestic microwave oven. The MEIMs may be configured for controlling the heating pattern within the package and to control volumetric heating of food in the package. The MEIMs may include one or more of a susceptor, shield, and/or resonating patch antenna. The package may be paper-based, or it may be manufactured of any other suitable material. One or more of the different sections of the package may comprise separate chambers respectively for the steam source and the food to be steamed, so that the steam source and the food to be steamed are separated from one another during manufacturing, storage, and cooking.