Abstract: A component for a vehicle interior may comprise a composite structure comprising a fiber panel and a cover. The fiber panel may comprise a conductor. The conductor may provide a functional circuit for the composite structure. The conductor may comprise a pattern of electrically conductive threads. Conductive thread may be within the fiber panel. Conductive thread may be stitched into/onto the fiber panel. The conductor may comprise a stitch pattern comprising conductive thread comprising the functional circuit. The functional circuit may comprise a user interface, an input device, an output device, and/or a circuit element. The composite structure may comprise a resin structure for the fiber panel adjacent to the functional circuit. The component may comprise a trim panel, instrument panel, door panel, overhead panel, console, overhead console, floor console, interior trim component, pillar trim, operator control, steering control/wheel, etc.

Abstract: A component for a vehicle interior configured to provide a moveable panel/door is disclosed. The component may comprise a structural substrate and a reinforcement for the panel at a hinge area. The reinforcement may comprise a stitch pattern to reinforce the hinge area during movement of the panel. The stitch pattern may comprise thread sewn into the structural substrate. The stitch pattern may be pressed into a surface of the structural substrate. The structural substrate may comprise a compression-formed component, a generally rigid fiber mat, or a fiber panel. The stitch pattern may be concealed at an exterior surface of the component by a cover. The component may comprise at least one of an instrument panel, a door panel, a trim panel, a trim component, etc. A vehicle interior/trim component comprising a structural substrate with a reinforcement to provide a door/opening for airbag deployment is also disclosed.

Abstract: A component for a vehicle interior configured to provide a moveable panel/door is disclosed. The component may comprise a structural substrate and a reinforcement for the panel at a hinge area. The reinforcement may comprise a stitch pattern to reinforce the hinge area during movement of the panel. The stitch pattern may comprise thread sewn into the structural substrate. The stitch pattern may be pressed into a surface of the structural substrate. The structural substrate may comprise a compression-formed component, a generally rigid fiber mat, or a fiber panel. The stitch pattern may be concealed at an exterior surface of the component by a cover. The component may comprise at least one of an instrument panel, a door panel, a trim panel, a trim component, etc. A vehicle interior/trim component comprising a structural substrate with a reinforcement to provide a door/opening for airbag deployment is also disclosed.

Abstract: A vehicle interior/trim component configured to support an airbag module is disclosed. The component may comprise a structural substrate with a reinforcement to provide a door/opening for airbag deployment. The reinforcement may comprise a pattern of threads (e.g. top stitch to secure the door and bottom stitch). The reinforcement may comprise threads sewn within and/or pressed into a surface of a substrate/panel. The top stitch thread weight may be greater than that of the bottom stitch. The top stitch may comprise a retaining thread/hinge; the bottom stitch may separate upon deployment. The reinforcement may comprise KEVLAR, aramid, nylon, polyester, thread, ceramic fibers, polymeric fibers, synthetic fibers, etc. The structural substrate may comprise a fiber panel, compression-formed component, generally rigid fiber mat, etc. The component may be formed by injecting resin into a mold to form an ancillary component of a composite structure.

Abstract: A component for a vehicle interior is disclosed. The component may comprise a structural substrate, an airbag chute and a structure coupling the chute and structural substrate. The structure may comprise a rib injection molded onto the structural substrate; the structure may be bonded to the structural substrate. The chute may be welded to the structure and/or the structural substrate. The structural substrate may comprise a panel comprised of fibers; the structure may be comprised of resin. The structure may comprise an interface bonding the chute and structural substrate; the interface may comprise a molded feature/resin feature/mounting area on the structural substrate; a structure/material/rib injection molded on the structural substrate; a bond; an attachment; a composite or resin material; a material comprising fibers; polypropylene with fibers. The component may comprise a trim component; an instrument panel; a trim panel.

Abstract: A vehicle interior/trim component configured to support an airbag module is disclosed. The component may comprise a structural substrate with a reinforcement to provide a door/opening for airbag deployment. The reinforcement may comprise a pattern of threads (e.g. top stitch to secure the door and bottom stitch). The reinforcement may comprise threads sewn within and/or pressed into a surface of a substrate/panel. The top stitch thread weight may be greater than that of the bottom stitch. The top stitch may comprise a retaining thread/hinge; the bottom stitch may separate upon deployment. The reinforcement may comprise KEVLAR, aramid, nylon, polyester, thread, ceramic fibers, polymeric fibers, synthetic fibers, etc. The structural substrate may comprise a fiber panel, compression-formed component, generally rigid fiber mat, etc. The component may be formed by injecting resin into a mold to form an ancillary component of a composite structure.

Abstract: A component for a vehicle interior is disclosed. The component may comprise a structural substrate, an airbag chute and a structure coupling the chute and structural substrate. The structure may comprise a rib injection molded onto the structural substrate; the structure may be bonded to the structural substrate. The chute may be welded to the structure and/or the structural substrate. The structural substrate may comprise a panel comprised of fibers; the structure may be comprised of resin. The structure may comprise an interface bonding the chute and structural substrate; the interface may comprise a molded feature/resin feature/mounting area on the structural substrate; a structure/material/rib injection molded on the structural substrate; a bond; an attachment; a composite or resin material; a material comprising fibers; polypropylene with fibers. The component may comprise a trim component; an instrument panel; a trim panel.

Abstract: A trim panel formed from natural fibers and a protective material, and a method of forming the trim panel. The natural fibers are environmentally-friendly and the protective material may be sufficiently adhered to the natural fibers without the use of hot melts or adhesives. The protective material is configured to be permeable to gasses and water vapor during application and once applied impermeable to UV light and liquids such as water and soda.