Abstract: An inkjet nozzle device configured for venting a gas bubble during droplet ejection. The inkjet nozzle device includes: a firing chamber for containing ink, the firing chamber having a floor and a roof defining a nozzle aperture having a perimeter; and a heater element bonded to the floor of the firing chamber. The device is configured to satisfy the relationships A=swept volume/area of heater element=8 to 14 microns; and B=firing chamber volume/swept volume=2 to 6. The swept volume is defined as the volume of a shape defined by a projection from the perimeter of the nozzle aperture to the floor of the firing chamber, and includes a volume contained within the nozzle aperture.

Abstract: An inkjet nozzle device configured for venting a gas bubble during droplet ejection. The inkjet nozzle device includes: a firing chamber for containing ink, the firing chamber having a floor and a roof defining a nozzle aperture having a perimeter; and a heater element bonded to the floor of the firing chamber. The device is configured to satisfy the relationships A=swept volume/area of heater element=8 to 14 microns; and B=firing chamber volume/swept volume=2 to 6. The swept volume is defined as the volume of a shape defined by a projection from the perimeter of the nozzle aperture to the floor of the firing chamber, and includes a volume contained within the nozzle aperture.

Abstract: An inkjet nozzle device configured for venting a gas bubble during droplet ejection. The inkjet nozzle device includes: a firing chamber for containing ink, the firing chamber having a floor and a roof defining an elongate nozzle aperture having a perimeter; and an elongate heater element bonded to the floor of the firing chamber, the heater element and nozzle aperture having aligned longitudinal axes. The device is configured to satisfy the relationships A=swept volume/area of heater element=8 to 14 microns; and B=firing chamber volume/swept volume=2 to 6. The swept volume is defined as the volume of a shape defined by a projection from the perimeter of the nozzle aperture to the floor of the firing chamber, and includes a volume contained within the nozzle aperture.

Abstract: An inkjet nozzle device configured for venting a gas bubble during droplet ejection. The inkjet nozzle device includes: a firing chamber for containing ink, the firing chamber having a floor and a roof defining an elongate nozzle aperture having a perimeter; and an elongate heater element bonded to the floor of the firing chamber, the heater element and nozzle aperture having aligned longitudinal axes. The device is configured to satisfy the relationships A =swept volume/area of heater element=8 to 14 microns; and B=firing chamber volume/swept volume=2 to 6. The swept volume is defined as the volume of a shape defined by a projection from the perimeter of the nozzle aperture to the floor of the firing chamber, and includes a volume contained within the nozzle aperture.

Abstract: A method of operating an inkjet printhead having a plurality of ink chambers, each ink chamber including a heater element for generating a bubble and causing ejection of ink droplets from a nozzle defined in the ink chamber. The method includes the steps of: operating the printhead in a normal printing mode whereby relatively shorter drive pulses are delivered to the heater elements to eject ink droplets used in normal printing; and operating the printhead in a maintenance mode whereby relatively longer drive pulses are delivered to the heater elements. The relatively longer drive pulses generate high impulse bubbles for recovering nozzles affected by decap.

Abstract: A method of operating an inkjet printhead having a plurality of ink chambers, each ink chamber including a heater element for generating a bubble and causing ejection of ink droplets from a nozzle defined in the ink chamber. The method includes the steps of: operating the printhead in a normal printing mode whereby relatively shorter drive pulses are delivered to the heater elements to eject ink droplets used in normal printing; and operating the printhead in a maintenance mode whereby relatively longer drive pulses are delivered to the heater elements. The relatively longer drive pulses generate high impulse bubbles for recovering nozzles affected by decap.

Abstract: An inkjet nozzle assembly includes: a nozzle chamber having a planar roof spaced apart from a floor, the roof having a nozzle aperture defined therein; and a heater element disposed in the nozzle chamber, the heater element being configured as a planar beam extending longitudinally and parallel with a plane of the roof. The nozzle aperture is elliptical having a centroid, a major axis and a minor axis, the major axis of the nozzle aperture is parallel with a longitudinal axis of the beam, the centroid of the nozzle aperture is offset from a longitudinal centroid of the planar beam, and the minor axis of the nozzle aperture overlaps with a whole width of the beam.

Abstract: An inkjet printhead has a plurality of nozzles; a bubble forming chamber corresponding to each of the nozzles; and a heater element disposed in each of the bubble forming chambers. The heater element is configured for heating an ejectable liquid above its boiling point to form a gas bubble that causes the ejection of a drop from the nozzle. The heater element is comprised of titanium aluminum nitride.

Abstract: A printhead is provided having fluid ejection nozzles, heaters corresponding to each of the nozzles respectively, with each heater heating printing fluid to cause ejection of a drop of the printing fluid through the corresponding nozzle, and circuitry for generating electrical drive pulses having variable power and length for energizing the heaters. The drive pulses are generated to have less energy than the energy required to heat a volume of the printing fluid equivalent to the drop volume, from the temperature at which the printing fluid enters the printhead to the heterogeneous boiling point of the printing fluid.

Abstract: An inkjet nozzle assembly includes a nozzle chamber having a planar roof spaced apart from a floor. A heater element is suspended in the nozzle chamber and is configured as a planar beam extending longitudinally and parallel with a plane of the roof. A nozzle aperture defined in the roof has a centroid offset from a longitudinal centroid of the planar beam.

Abstract: Provided is an inkjet printhead integrated circuit that has a wafer substrate that has an ink passage, and a nozzle plate supported on the substrate by side walls to define an ink chamber supplied with ink via the ink passage. The nozzle plate has an ink ejection port corresponding to the ink chamber. A heater element is bonded to the nozzle plate inside the chamber for vaporising ink to generate a vapour bubble that ejects ink through the ejection port. The heater element is bonded to the nozzle plate with a low thermal product layer. The thermal product thermal product is less than 1495 Jm?2K?1s?1/2, the thermal product being (?Ck)1/2, where ? is the density of the layer, C is specific heat of the layer and k is thermal conductivity of the layer.

Abstract: Provided is an inkjet printhead integrated circuit that has a wafer substrate that has an ink passage, and a nozzle plate supported on the substrate by side walls to define an ink chamber supplied with ink via the ink passage. The nozzle plate has an ink ejection port corresponding to the ink chamber. A heater element is bonded to the nozzle plate inside the chamber for vaporising ink to generate a vapor bubble that ejects ink through the ejection port. The heater element is bonded to the nozzle plate with a low thermal product layer. The thermal product thermal product is less than 1495 Jm?2K?1s?1/2, the thermal product being (?Ck)1/2, where ? is the density of the layer, C is specific heat of the layer and k is thermal conductivity of the layer.

Abstract: A method of fabricating an apertured polymeric film. The method comprising the steps of: (a) masking a polymeric film with a first mask having first laser transmission zones defined therein; (b) laser-ablating first apertures through the polymeric film using the first mask; (c) masking the film with a second mask having second laser transmission zones defined therein, each second zone being aligned with a corresponding first aperture, and each second zone having greater perimeter dimensions than the corresponding first aperture; and (d) reaming the first apertures by laser-ablating the polymeric film using the second mask, the reamed first apertures defining second apertures in the film.

Abstract: An inkjet printhead with a resistive heaters for vaporizing ink to eject drops through respective nozzles. The heater is formed from a TiAlX alloy where Ti contributes more than 40% by weight, Al contributes more than 40% by weight and X contributes less than 5% by weight and comprises zero or more of Ag, Cr, Mo, Nb, Si, Ta and W.

Abstract: An inkjet printhead includes a plurality of ink chambers fed by a common ink inlet, the plurality of ink chambers sharing a common roof structure; a plurality of heater elements respectively allocated to each of ink chambers; a plurality of nozzle apertures defined through the common roof structure and respectively aligned with the heater element of each ink chamber; and a bubble vent defined in the common roof of the ink chambers and aligned with the common ink inlet, the bubble vent sized to allow ink surface tension to restrict an egress of ink, and permit egress of gas bubbles therefrom.

Abstract: An inkjet printhead with an array of nozzles 26 and corresponding heaters 10 configured for heating printing fluid 20 to nucleate a vapor bubble 12 that ejects a drop 24 of the printing fluid through the nozzle. Drive circuitry 22 generates an electrical drive pulse to energize the heaters 10 and is configured to adjust the drive pulse power to vary the vapor bubble nucleation time. By varying the power of the pulse used to generate the bubble, the printhead can operate with small, efficiently generated bubbles during normal printing, or it can briefly operate with large high energy bubbles if it needs to recover decapped nozzles.

Abstract: An inkjet printer includes a printhead having a plurality of ink chambers fed be an ink inlet, each ink chamber having a heater element for ejecting drops of ink from a nozzle aperture of each chamber; a plurality of pressure pulse diffusing structure positioned between the plurality of ink chambers fed by the ink inlet, the plurality of pressure pulse diffusing structures for retarding a propagation of pressure waves generated by each ink chamber to adjacent ink chambers; and a controller for receiving print data and generating drive pulses to energize the heater elements in accordance with the print data. The controller increases the drive pulse energy during the printhead lifetime such that the drive pulse energy is never less than that of a preceding drive pulse.

Abstract: An inkjet printer includes a printhead having a plurality of ink chambers fed be an ink inlet, each ink chamber having a heater element for ejecting drops of ink from a nozzle aperture of each chamber; a plurality of pressure pulse diffusing structure positioned between the plurality of ink chambers fed by the ink inlet, the plurality of pressure pulse diffusing structures for retarding a propagation of pressure waves generated by each ink chamber to adjacent ink chambers; and a controller for receiving print data and generating drive pulses to energize the heater elements in accordance with the print data. The controller increases the drive pulse energy during the printhead lifetime such that the drive pulse energy is never less than that of a preceding drive pulse.

Abstract: An inkjet printer that has a printhead with an array of ejection devices for ejecting drops of liquid onto a media substrate. Each of the ejection devices having a chamber for holding liquid, a nozzle in fluid communication with the chamber and a heater positioned in the chamber for contact with the liquid such that resistive heating of the heater generates a vapor bubble that ejects a drop of the liquid through the nozzle. The printer also has a controller for receiving print data and generating drive pulses to energize the heaters in accordance with the print data. The controller increases the drive pulse energy during the printhead lifetime.

Abstract: A MEMS vapor bubble generator includes a chamber for holding liquid; and a heater positioned in the chamber, the heater being formed using a sputtering technique. The heater is formed from a superalloy material. The superalloy material of the heater is in direct contact with the liquid, without any intervening protective coating. The superalloy has a crystalline structure with a grain size less than 100 nano-meters. The superalloy is MCrAlX, where M is one or more of Ni, Co, Fe with M contributing at least 50% by weight, Cr contributing between 8% and 35% by weight, Al contributing more than zero but less than 8% by weight, and X contributing less than 25% by weight, with X consisting of zero or more other elements, preferably including but not limited to Mo, Re, Ru, Ti, Ta, V, W, Nb, Zr, B, C, Si, Y, Hf.