Abstract: A developer unit according to one example embodiment includes a housing having a reservoir for storing a developer mix that includes toner and magnetic carrier beads. A magnetic roll is mounted on the housing. An outer surface of a sleeve of the magnetic roll is positioned to carry the developer mix from the reservoir through a front portion of the magnetic roll that is exposed from the reservoir to permit transfer of toner from the outer surface of the sleeve to a photoconductive drum and back to the reservoir as the sleeve rotates in an operative rotational direction. An air vent is positioned along a rear portion of the magnetic roll for exiting air in the reservoir from the housing. An entire opening of the air vent is positioned vertically higher than the rotational axis of the sleeve when the developer unit is in an operative orientation.

Abstract: A method for controlled installation of a brush filament population on a shaft for making a toner adder brush roller includes applying a layer of adhesive over a surface of a roller shaft, applying a template over at least a portion of the shaft surface, and flocking a multiplicity of filaments on the shaft surface to provide a brush on the roller shaft having a filament population controlled by the application of the template. The method also includes removing the template from the shaft surface after flocking the multiplicity of filaments such that a set of filaments less than the multiplicity of filaments is removed with the template. The method further includes flocking additional filaments on the portion of the shaft surface after removing the template from the portion of the shaft surface, the additional filaments differs from said previously flocked filaments in one of material, length, denier, or combinations of the foregoing.

Abstract: A roller according to one example embodiment includes a rotatable shaft and a plurality of strips wrapped around the shaft in an alternating relationship. The strips differ from each other in at least one of material, height and width. In one embodiment, the strips are spirally wrapped around the shaft. Each strip may be formed, for example, from a foam material, a felt material or a brush material.

Abstract: A method for controlled installation of a brush filament population on a shaft for making a toner adder brush roller includes applying a layer of adhesive over a surface of a roller shaft, applying a template over at least a portion of the shaft surface, and flocking a multiplicity of filaments on the shaft surface to provide a brush on the roller shaft having a filament population controlled by the application of the template. The method also includes removing the template from the shaft surface after flocking the multiplicity of filaments such that a set of filaments less than the multiplicity of filaments is removed with the template. The method further includes flocking additional filaments on the portion of the shaft surface after removing the template from the portion of the shaft surface, the additional filaments differs from said previously flocked filaments in one of material, length, denier, or combinations of the foregoing.

Abstract: A method for controlled installation of a brush filament population on a shaft for making a toner adder brush roller includes applying a layer of adhesive over a surface of a roller shaft, applying a template over at least a portion of the shaft surface, and flocking a multiplicity of filaments on the shaft surface to provide a brush on the roller shaft having a filament population controlled by the application of the template. The method also includes removing the template from the shaft surface after flocking the multiplicity of filaments such that a set of filaments less than the multiplicity of filaments is removed with the template. The method further includes flocking additional filaments on the portion of the shaft surface after removing the template from the portion of the shaft surface, the additional filaments differs from said previously flocked filaments in one of material, length, denier, or combinations of the foregoing.

Abstract: The present disclosure relates to an image forming device component that includes an elastomeric material having a surface and a triboelectric charging material that may be exposed on the elastomeric material surface. The triboelectric material may be exposed by a finishing process that results in removal of a portion of the material leaving voids in the surface. The surface may have a surface roughness in the range of about 0.1 to 5.0 Ra. The component may include a developer roller in an electrophotograhic printer and may provide contact electrification to a given toner during a printing operation.

Abstract: A method for controlled installation of a brush filament population on a shaft for making a toner adder brush roller includes applying a layer of adhesive over a surface of a roller shaft, applying a template over at least a portion of the shaft surface, and flocking a multiplicity of filaments on the shaft surface to provide a brush on the roller shaft having a filament population controlled by the application of the template. The method also includes removing the template from the shaft surface after flocking the multiplicity of filaments such that a set of filaments less than the multiplicity of filaments is removed with the template. The method further includes flocking additional filaments on the portion of the shaft surface after removing the template from the portion of the shaft surface, the additional filaments differs from said previously flocked filaments in one of material, length, denier, or combinations of the foregoing.

Abstract: The present disclosure relates to an image forming device component that includes an elastomeric material having a surface and a triboelectric charging material that may be exposed on the elastomeric material surface. The triboelectric material may be exposed by a finishing process that results in removal of a portion of the material leaving voids in the surface. The surface may have a surface roughness in the range of about 0.1 to 5.0 Ra. The component may include a developer roller in an electrophotograhic printer and may provide contact electrification to a given toner during a printing operation.