Abstract: The present invention relates to an anterior spindle device for use on a machine tool, comprising a clamping interface 12 for clamping the anterior spindle device on a work spindle of the machine tool, an anterior spindle unit 14 with a spindle 14a for driving a drilling tool clamped on the spindle 14a, a drive 15 for exerting a force on the anterior spindle unit 14, and an electromagnetic actuator 16 for exerting a counterbalancing force opposite to the force of the drive 15 on the anterior spindle unit 14.

Abstract: The invention relates to a spindle device (100), comprising: a tool holder (14) for holding a tool or a tool interface; a spindle drive comprising a spindle rotor (130) for rotationally driving the tool holder (14); an electrical load (160), which is arranged on the side of the spindle rotor (130) facing the tool holder (14); and a coil unit (140) for supplying electrical energy to the electrical load (160); wherein the coil unit (140) is arranged on the side of the spindle rotor (130) facing away from the tool holder (14).

Abstract: A method for determining a vibration amplitude of a tool, includes the steps of: generating a light beam of a light barrier with a transmitter for generating the light beam and a receiver for detecting a light intensity of the light beam; generating a receiver signal on the basis of a light intensity of the light beam that is detected by the receiver of the light barrier; positioning a tool tip of the tool in the light beam; causing the tool to vibrate; determining the vibration amplitude of the tool from a modulation of the receiver signal brought about by the vibration of the tool.

Abstract: The present invention relates to a device for generating an ultrasonic vibration of a tool used for the ultrasonic machining of a workpiece and for measuring ultrasonic vibration parameters of the ultrasonic vibration of the tool having a tool holder for receiving the tool, an ultrasonic transducer in the tool holder for generating the ultrasonic vibration of the tool, a sensor mechanism in the tool holder for producing a sensor signal on the basis of the ultrasonic vibration of the tool, and a sensor signal evaluation device for evaluating the sensor signal.

Abstract: Methods for measuring a resonance frequency of a tool set in ultrasonic vibration during the machining of a workpiece, involving radiating a working signal with a working frequency into a tool holder comprising a tool by a generator to produce the ultrasonic vibration of the tool; after the start of the machining of the workpiece, radiating a test signal with a test frequency varying by the working frequency and a lower power than the working signal power into the tool holder by the generator; generating a sensor signal from the ultrasonic vibration of the tool by a sensor apparatus arranged in the tool holder; reading out the sensor signal by a read-out apparatus; splitting the sensor signal into a frequency spectrum involving a main frequency and an auxiliary frequency by an analytical apparatus; determining the main frequency from the working frequency and the auxiliary frequency from the resonance frequency.

Abstract: A method for processing a workpiece on a numerically controlled machine tool by a tool includes the steps of: controlling a relative movement of the tool relative to the workpiece for processing the workpiece, producing an ultrasonic vibration of the tool by an ultrasonic generator, detecting at least one sensor signal outputted from the ultrasonic generator and identifying a change in the material at the workpiece while controlling the relative movement of the tool relative to the workpiece on the basis of the at least one sensor signal outputted from the ultrasonic generator.

Abstract: The present invention relates to a coupling system for use at a spindle apparatus of a machine tool, comprising an energy transmission unit with a transmitter coil unit for the contact-free transmission of electrical energy to a receiver coil unit of a tool interface unit with an electrical load and a tool interface portion for accommodation in a tool support of a work spindle of the spindle apparatus, and a coupling interface unit having an interface body element attachable to the spindle apparatus and a second coupling element which is configured to be coupled to a first coupling element of the energy transmission unit by means of a releasable connection.

Abstract: A method and a device applying surface structuring to a surface of a workpiece on a machine tool, performing a feed motion of a milling cutter which is rotationally driven by a work spindle of the machine tool, received in a tool head of the machine tool and has at least one protruding cutting edge along the surface of the workpiece; applying the surface structuring in accordance with a predetermined pattern to the surface of the workpiece during the feed motion of the milling cutter on the basis of a control signal to an actuator which is integrated in the tool head and is configured to drive a vibration of the milling cutter on the basis of the control signal, wherein the control signal contains high-frequency carrier signal and a useful signal which modulates the carrier signal and which is generated on the basis of data indicating the predetermined pattern.

Abstract: A machine tool includes a frame with two opposite frame sections, a number of leg elements arranged on the frame, and a first carriage having a first linear axis. The first carriage is guided on the two opposite sections of the frame and is displaceable in a first direction. A second carriage of a second linear axis is guided on the first carriage and is displaceable in a second direction A tower element has a third linear axis, which is retained on the second carriage. A machining element is retained on the tower element and is displaceable in a third direction, and a tool spindle is arranged on the machining element for receiving a tool.

Abstract: A method for determining a vibration amplitude of a tool, includes the steps of: generating a light beam of a light barrier with a transmitter for generating the light beam and a receiver for detecting a light intensity of the light beam; generating a receiver signal on the basis of a light intensity of the light beam that is detected by the receiver of the light barrier; positioning a tool tip of the tool in the light beam; causing the tool to vibrate; determining the vibration amplitude of the tool from a modulation of the receiver signal brought about by the vibration of the tool.

Abstract: The present invention relates to a tool holder for accommodating a tool, having a housing, a transmitting element, movably arranged in the housing, for transmitting a movement to the tool accommodated at a first end portion of the tool holder, a fastening portion at a second end portion of the tool holder, located opposite the first end portion of the tool holder, for fastening the tool holder to a machine tool, and a coolant line portion for conducting coolant from the second end portion of the tool holder to the first end portion of the tool holder, wherein the coolant line portion has a first section extending through the transmitting element, wherein the first section is configured at least in part as a bore in the transmitting element.

Abstract: Methods for measuring a resonance frequency of a tool set in ultrasonic vibration during the machining of a workpiece, involving radiating a working signal with a working frequency into a tool holder comprising a tool by a generator to produce the ultrasonic vibration of the tool; after the start of the machining of the workpiece, radiating a test signal with a test frequency varying by the working frequency and a lower power than the working signal power into the tool holder by the generator; generating a sensor signal from the ultrasonic vibration of the tool by a sensor apparatus arranged in the tool holder; reading out the sensor signal by a read-out apparatus; splitting the sensor signal into a frequency spectrum involving a main frequency and an auxiliary frequency by an analytical apparatus; determining the main frequency from the working frequency and the auxiliary frequency from the resonance frequency.

Abstract: The present invention relates to a device for generating an ultrasonic vibration of a tool used for the ultrasonic machining of a workpiece and for measuring ultrasonic vibration parameters of the ultrasonic vibration of the tool having a tool holder for receiving the tool, an ultrasonic transducer in the tool holder for generating the ultrasonic vibration of the tool, a sensor mechanism in the tool holder for producing a sensor signal on the basis of the ultrasonic vibration of the tool, and a sensor signal evaluation device for evaluating the sensor signal.

Abstract: A tool (20) has a machine-side machine connection (21) for connecting the tool to a machine tool (1) for driving the tool in rotation (27) about a rotation axis (29) and for advancing (26) the tool relative to a workpiece, a workpiece-side tool head (22) having one or more cutting edges (25) for machining a workpiece, wherein the diameter (D) of the tool head is greater than 20 mm and wherein the cutting edges (25) of the tool (20) are arranged such that they travel over an area perpendicular to the rotation axis (29), a vibration unit (23) which is designed to set the tool head into rotary vibration (28) about the rotation axis (29), and a power receiving means (24) for wirelessly receiving supplied energy and for supplying electrical energy to the vibration unit (23).

Abstract: A method for processing a workpiece made of hard metal for producing a tool main body on a numerically controlled machine tool with tool-carrying work spindle, comprising: accommodating a tool holder that holds a tool on a tool support of the work spindle of the machine tool, wherein the tool holder comprises a vibration generator for generating a vibration of the tool, and processing the workpiece which is clamped on the machine tool and is made of hard metal by the vibrating tool held on the tool holder for working out one or more recesses at the workpiece for producing the tool main body.

Abstract: In a method for machining a workpiece, a cutting tool is guided relative to the workpiece, with a vibration being superposed, the amplitude of which is at least 5 ?m. A supply circuit for a piezo actuator of a vibrating tool generates a voltage at the voltage output, which has a direct component and an alternating component. A supply system for a piezo actuator of a vibrating tool has the above-mentioned supply circuit which is connected to a secondary coil that is coupled to a primary coil.

Abstract: A method for processing a workpiece on a numerically controlled machine tool by a tool includes the steps of: controlling a relative movement of the tool relative to the workpiece for processing the workpiece, producing an ultrasonic vibration of the tool by an ultrasonic generator, detecting at least one sensor signal outputted from the ultrasonic generator and identifying a change in the material at the workpiece while controlling the relative movement of the tool relative to the workpiece on the basis of the at least one sensor signal outputted from the ultrasonic generator.

Abstract: A method and a device applying surface structuring to a surface of a workpiece on a machine tool, performing a feed motion of a milling cutter which is rotationally driven by a work spindle of the machine tool, received in a tool head of the machine tool and has at least one protruding cutting edge along the surface of the workpiece; applying the surface structuring in accordance with a predetermined pattern to the surface of the workpiece during the feed motion of the milling cutter on the basis of a control signal to an actuator which is integrated in the tool head and is configured to drive a vibration of the milling cutter on the basis of the control signal, wherein the control signal contains high-frequency carrier signal and a useful signal which modulates the carrier signal and which is generated on the basis of data indicating the predetermined pattern.

Abstract: The invention relates to a spindle device (100), comprising: a tool holder (14) for holding a tool or a tool interface; a spindle drive comprising a spindle rotor (130) for rotationally driving the tool holder (14); an electrical load (160), which is arranged on the side of the spindle rotor (130) facing the tool holder (14); and a coil unit (140) for supplying electrical energy to the electrical load (160); wherein the coil unit (140) is arranged on the side of the spindle rotor (130) facing away from the tool holder (14).

Abstract: A machine tool includes a frame with two opposite frame sections, a number of leg elements arranged on the frame, and a first carriage having a first linear axis. The first carriage is guided on the two opposite sections of the frame and is displaceable in a first direction. A second carriage of a second linear axis is guided on the first carriage and is displaceable in a second direction A tower element has a third linear axis, which is retained on the second carriage. A machining element is retained on the tower element and is displaceable in a third direction, and a tool spindle is arranged on the machining element for receiving a tool.