Abstract: A thermoforming apparatus is provided having a frame, a pair of platens, and a platen drive assembly. The platens are carried by the frame on opposite sides of a sheet line each configured to carry a respective die. One platen has a proximal die surface adjacent the sheet line and a rear surface distal the sheet line. The platen drive assembly is interposed between the frame and the one platen and has at least one reciprocating kinematic linkage and a drive motor configured to reciprocate the one platen to and fro relative to another platen. The kinematic linkage has a plurality of links interconnected pivotally together with respective rotation joints and interposed between the frame and the one platen. An outboard-most rotation joint is provided proximate one end of the frame and an inboard-most rotation joint intermediate the rear surface and the proximal die surface. A method is also provided.

Abstract: A showerhead is provided having a housing, a perforate partition and a nozzle body. The housing has a fluid inlet and a fluid outlet. The perforate partition is provided in the housing between the inlet and the outlet and has at least one peripheral fluid passage communicating with the fluid inlet. Each peripheral fluid passage communicates at a downstream end with an inwardly extending peripheral slot, and each slot communicates at a downstream end with a mixing cavity. The nozzle body is carried by the housing downstream of the mixing cavity and has a compression port at an upstream end and an outlet port at a downstream end in fluid communication with the compression port.

Abstract: A thermoforming platen is provided having a tooling support plate and a plurality of discrete load paths. The tooling support plate has a top tooling surface, a bottom surface, and an outer periphery. The plurality of discrete load paths interconnect the bottom surface with one or more external load sources operative to distribute and centralize load deformation of the top plate from forming loads. The load paths are provided laterally inboard of the top tooling surface at one of a plurality of inboard locations to impart minimized tooling surface deformation along the top plate tooling surface. A method is also provided.

Abstract: A thermoforming platen is provided having a tooling support plate and a plurality of discrete load paths. The tooling support plate has a top tooling surface, a bottom surface, and an outer periphery. The plurality of discrete load paths interconnect the bottom surface with one or more external load sources operative to distribute and centralize load deformation of the top plate from forming loads. The load paths are provided laterally inboard of the top tooling surface at one of a plurality of inboard locations to impart minimized tooling surface deformation along the top plate tooling surface. A method is also provided.

Abstract: A thermoforming apparatus is provided having a frame, a pair of platens, and a platen drive assembly. The platens are carried by the frame on opposite sides of a sheet line each configured to carry a respective die. One platen has a proximal die surface adjacent the sheet line and a rear surface distal the sheet line. The platen drive assembly is interposed between the frame and the one platen and has at least one reciprocating kinematic linkage and a drive motor configured to reciprocate the one platen to and fro relative to another platen. The kinematic linkage has a plurality of links interconnected pivotally together with respective rotation joints and interposed between the frame and the one platen. An outboard-most rotation joint is provided proximate one end of the frame and an inboard-most rotation joint intermediate the rear surface and the proximal die surface. A method is also provided.

Abstract: A showerhead is provided having a housing, a perforate partition and a nozzle body. The housing has a fluid inlet and a fluid outlet. The perforate partition is provided in the housing between the inlet and the outlet and has at least one peripheral fluid passage communicating with the fluid inlet. Each peripheral fluid passage communicates at a downstream end with an inwardly extending peripheral slot, and each slot communicates at a downstream end with a mixing cavity. The nozzle body is carried by the housing downstream of the mixing cavity and has a compression port at an upstream end and an outlet port at a downstream end in fluid communication with the compression port.

Abstract: A thermoforming trim press and a drive assembly for a thermoforming trim press are provided. The drive assembly includes a frame, a drive motor, a drive linkage, a first bevel gear, and a second bevel gear. The drive motor is supported by the frame. The first bevel gearbox is supported by the frame and has an input shaft coupled with a drive gear, an output shaft coupled with a ring gear, and a housing supporting the input shaft, the output shaft, the drive gear and the output shaft in meshed gear rotation. The second bevel gearbox is supported by the frame in opposed relation with the first bevel gearbox and has an input shaft coupled with a drive gear, an output shaft coupled with a ring gear, and a housing supporting the input shaft, the output shaft, the drive gear and the output shaft in meshed gear rotation, the second bevel gearbox driven via the drive linkage with the output shaft driving in counter-rotation relative to the output shaft of the first bevel gearbox.

Abstract: A cup thermoforming machine includes a frame, a movable upper platen, a clamping grid and a movable lower platen. The movable upper platen is supported for vertical reciprocation by the frame, and carries a male die. The clamping grid is carried by the frame above a sheet of thermoformable material and has a clearance aperture for the male die. The lower platen is supported for vertical reciprocation by the frame beneath the clamping grid and carries a female die.

Abstract: An apparatus is provided for splicing together old and new thermoformable sheets in order to supply a continuous thermoforming operation. The apparatus is used to join together thermoformable sheets by: providing a first thermoformable sheet with a trailing edge and a second thermoformable sheet with a leading edge; forming a terminal edge portion with a hot element along the trailing edge and a complementary terminal edge portion along the leading edge by severing a scrap sheet from each portion; laterally retracting each scrap portion away from the trailing edge and the leading edge; and joining together the first thermoformable sheet and the second thermoformable sheet by interlocking together the terminal edge portion with the complementary terminal edge portion.

Abstract: A rim rolling apparatus is provided having a plurality of rim rolling screws, a motor and a pneumatic cooling circuit. Each screw has a hot section and a cool section provided downstream of the hot section. The motor is configured to drive the screws in rotation to feed thermoformed articles between the screws to roll lips of the articles. The pneumatic cooling circuit extends within the screw from an exit end towards an entrance end. The cooling circuit is provided in thermally conductive relation with the cool section and insulated from the hot section.

Abstract: A thermoforming trim press and a drive assembly for a thermoforming trim press are provided. The drive assembly includes a frame, a drive motor, a drive linkage, a first bevel gear, and a second bevel gear. The drive motor is supported by the frame. The first bevel gearbox is supported by the frame and has an input shaft coupled with a drive gear, an output shaft coupled with a ring gear, and a housing supporting the input shaft, the output shaft, the drive gear and the output shaft in meshed gear rotation. The second bevel gearbox is supported by the frame in opposed relation with the first bevel gearbox and has an input shaft coupled with a drive gear, an output shaft coupled with a ring gear, and a housing supporting the input shaft, the output shaft, the drive gear and the output shaft in meshed gear rotation, the second bevel gearbox driven via the drive linkage with the output shaft driving in counter-rotation relative to the output shaft of the first bevel gearbox.

Abstract: A bag accumulating device is provided with a first drive mechanism and a second drive mechanism. The first drive mechanism is configured to advance an open-mouth portion of a bag at a first speed. The second drive mechanism is provided adjacent and downstream of the first drive mechanism. The second drive mechanism is configured to advance the open-mouth portion of the bag at a second speed that is less than the first speed so as to accumulate and foreshorten the open-mouth portion of the bag. A method is also provided.

Abstract: A thermoformed article stack segmenting apparatus is provided. The apparatus includes a frame, a stacked article guide channel, a forward engaging drive finger, a reciprocating actuator and a rearward engaging holding finger. The stacked article guide channel is carried by the frame and configured to receive and guide a stack of inter-nested articles exiting a female die of a thermoforming trim press. The reciprocating actuator is coupled with the finger to drive the finger forward in engagement with one separated stack of articles. The actuator also drives the finger rearward in a retractable state to separate another, successive stack of articles. The rearward engaging holding finger is supported by the frame and is configured to hold the another, successive stack while driving the forward engaging drive finger forward.

Abstract: A clip-separating machine is provided with a guide frame, a clipper, and a displacement structure. The guide frame is configured to support a strip of clips. The clipper has a pair of opposed cutting edges. One of the edges is supported for movement toward and away from another of the edges. The displacement structure is configured to move the one cutting edge toward the other cutting edge so as to cause co-action of the cutting edges to sever a terminal clip from a strip of clips. A method is also provided.

Abstract: An apparatus is provided for splicing together old and new thermoformable sheets in order to supply a continuous thermoforming operation. The apparatus is used to join together thermoformable sheets by: providing a first thermoformable sheet with a trailing edge and a second thermoformable sheet with a leading edge; forming a terminal edge portion with a hot element along the trailing edge and a complementary terminal edge portion along the leading edge by severing a scrap sheet from each portion; laterally retracting each scrap portion away from the trailing edge and the leading edge; and joining together the first thermoformable sheet and the second thermoformable sheet by interlocking together the terminal edge portion with the complementary terminal edge portion.

Abstract: A thermoforming web accumulator is provided having a frame, a web guide element, an arm, and an actuator. The frame is configured to be provided within a thermoforming line. The web guide element is configured to be provided beneath a web of thermoformable material being delivered along the thermoforming line. The arm is carried by the frame and is configured to articulate the web guide element between raised and lowered positions. The actuator is operatively coupled with the arm to articulate the arm to controllably move the web guide element between raised and lowered positions to accumulate an extra length of web and discharge the extra length of web during a web splicing operation. A method is also provided.

Abstract: An apparatus and method are provided for splicing together old and new thermoformable sheets in order to supply a continuous thermoforming operation. The method for joining together thermoformable sheets includes: providing a first thermoformable sheet with a trailing edge and a second thermoformable sheet with a leading edge; forming a terminal edge portion with a hot element along the trailing edge and a complementary terminal edge portion along the leading edge by severing a scrap sheet from each portion; laterally retracting each scrap portion away from the trailing edge and the leading edge; and joining together the first thermoformable sheet and the second thermoformable sheet by interlocking together the terminal edge portion with the complementary terminal edge portion.

Abstract: A combination thermoforming trim press and comminuting apparatus is provided. The combination includes a horizontal trim press, a comminuting apparatus, and a height-adjustable delivery chute. The trim press has an exit for downwardly delivering a scrap web of thermoformable sheet material. The comminuting apparatus is provided beneath the exit and has an entrance for receiving the scrap web. The height-adjustable delivery chute is provided between the trim press exit and the comminuting apparatus entrance and includes a first section, a second section telescopically received relative to the first section to provide height adjustment, and a fastener for securing the chute at a selected height to substantially close any gaps between the trim press exit, the comminuting apparatus entrance and the delivery chute to eliminate any need for a shielding cage to prevent internal finger and limb access by an operator.

Abstract: A thermoformed article stack guiding apparatus is provided with a frame, a guide ramp and an array of juxtaposed article guide channels. The guide ramp receives and guides individual stacks of inter-nested articles exiting a female die of a thermoforming trim press from multiple rows and multiple levels. A first set of article guide channels is inter-nested with a second set of article guide channels in an alternating array. Each of the first set and the second set is spread out laterally in a direction from an entrance end of the guide ramp to an exit end of the guide ramp to accept respective stacks of inter-nested articles from an upper row and a lower row of a trim press and transfer the stacks into a common exit row. A method is also provided.